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Ipe & maple mallet #2: Turning

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Blog entry by Rick M. posted 03-12-2014 05:57 PM 767 reads 1 time favorited 15 comments Add to Favorites Watch
« Part 1: Glue up Part 2 of Ipe & maple mallet series Part 3: Burning lines with Formica »

I always forget to take pictures so it goes from mounted on the lathe to nearly done.

I knocked the corners off on the tablesaw. The bandsaw would have been my first choice but mine only has a carbon steel blade and ipe can damage carbon steel. I only have 2 types of turning tools, carbon steel (cs) and carbide (note to self: really need to get some HSS tools), so it was carbide on the head and c.s. on the maple. The ipe machined nicely but carbide tends to tear out more than steel so I had a good bit of sanding. Ipe is merely amused by sandpaper so I got the head fairly smooth but not perfect.

Normally I prefer linseed oil only on tool handles, especially hammers/mallets, but wanted to keep the maple a neutral color so I used blonde shellac instead.

The lines were burned with a piece of Formica which does a nicer, cleaner, line than wire. Tried burning a couple lines in the end grain but it wasn’t happening, guessing the pores slow heat build up.

Mallet is finished. Final weight is 17 oz. I’ll post pics in the project section when I get to them.

-- |Statistics show that 100% of people bitten by a snake were close to it.|



15 comments so far

View BTimmons's profile

BTimmons

2139 posts in 1171 days


#1 posted 03-12-2014 06:03 PM

Very nice looking.

-- Brian Timmons - http://www.BigTWoodworks.com

View TerryDowning's profile

TerryDowning

1009 posts in 803 days


#2 posted 03-12-2014 06:13 PM

Nice Job Rick!

-- - Terry

View Hammerthumb's profile

Hammerthumb

1390 posts in 661 days


#3 posted 03-12-2014 07:20 PM

I like your design Rick. Thought it would be a little heavier. How is the balance? Let me know what you think after using it. I have about 100bdft of Ipe left and have thought about using some it for a mallet.

-- Paul, Las Vegas

View doubleDD's profile

doubleDD

2572 posts in 729 days


#4 posted 03-12-2014 07:51 PM

Great looking mallet. Looks like it will be around for awhile. Good job on the turning.

-- --Dave, Downers Grove, Il. When you run out of ideas, start building your dreams

View Rick M.'s profile

Rick M.

4123 posts in 1066 days


#5 posted 03-12-2014 08:54 PM

I thought it would be a little heavier too, maybe 22 oz. But I got carried away roughing and turned the diameter down thinner than intended; should have been about 3.25” diameter and ended up a little under 3. The balance isn’t bad, obviously front heavy.

-- |Statistics show that 100% of people bitten by a snake were close to it.|

View Matty272's profile

Matty272

30 posts in 224 days


#6 posted 03-12-2014 09:38 PM

That looks lovely; absolutely lovely!

One question, though: What is Ipe? Totally unfamiliar with the name :(

-- It's worth every moment of effort you put in if the kids enjoy it!

View Matty272's profile

Matty272

30 posts in 224 days


#7 posted 03-12-2014 09:41 PM

Don’t worry, I’ve found the answer with a quick google ;) Don’t know why I didn’t do that before posting the question

http://www.wood-database.com/lumber-identification/hardwoods/ipe/

-- It's worth every moment of effort you put in if the kids enjoy it!

View Arminius's profile

Arminius

304 posts in 2489 days


#8 posted 03-12-2014 10:25 PM

What is the finish over the ipe? Blonde shellac as well?

View Roger's profile (online now)

Roger

14851 posts in 1490 days


#9 posted 03-13-2014 12:10 AM

Fantastic!

-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net

View Rick M.'s profile

Rick M.

4123 posts in 1066 days


#10 posted 03-13-2014 01:39 AM

Thanks everyone. Yes, shellac on the ipe. Finished, pictures should be going up as a project later tonight or tomorrow morning.

-- |Statistics show that 100% of people bitten by a snake were close to it.|

View waho6o9's profile

waho6o9

5073 posts in 1263 days


#11 posted 03-13-2014 04:51 AM

Clean work Rick!

View CFrye's profile

CFrye

3321 posts in 526 days


#12 posted 03-13-2014 07:00 AM

Beautiful mallet Rick! Really like the construction. May have to copy this. Thanks for the ‘how to’.

-- God bless, Candy

View Don Broussard's profile (online now)

Don Broussard

2029 posts in 937 days


#13 posted 03-14-2014 04:01 AM

@RickM—Well done, buddy! Good choice of woods, too. Re: the burned lines on the handle—I imagine that you just hold a piece of formica against the piece while turning. Did you just use a square-edged piece of formica to burn the lines, or did you use a shaped piece? Just curious, since your blog is the first mention I’ve seen of using formica in that way. Nice blog too, BTW.

-- People say I hammer like lightning. It's not that I'm fast -- it's that I never hit the same place twice!

View Rick M.'s profile

Rick M.

4123 posts in 1066 days


#14 posted 03-14-2014 04:55 AM

Thanks. Just a rectangle Formica sample, used the edge to burn the line. Snagged one of the free samples from Lowes, one of the ugly ones that no one wants .

Since there was a lot of interest I added another blog entry on burning lines.

Looks like this one except mine is reddish.

-- |Statistics show that 100% of people bitten by a snake were close to it.|

View Rick M.'s profile

Rick M.

4123 posts in 1066 days


#15 posted 03-14-2014 05:00 AM

BTW, here is the project page.

Click for details

-- |Statistics show that 100% of people bitten by a snake were close to it.|

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