Ipe & maple mallet #1: Glue up

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Blog entry by Rick M. posted 171 days ago 556 reads 1 time favorited 4 comments Add to Favorites Watch
no previous part Part 1 of Ipe & maple mallet series Part 2: Turning »

The handle is 2 pieces of 4/4 maple about 2×12 inches. The head is 4 pieces of 4/4 reclaimed ipe about 2.5×7 inches.

Getting the ipe flat without a jointer was trial and error. Hand planes dull after a few strokes and I didn’t want to risk my planer knives, so it was a matter of using the table saw and skimming a little at a time until the pieces were reasonably flat. “Reasonably” meant a little more clamping pressure than usual but at least with ipe you don’t have to worry about leaving marks, it doesn’t dent. Not that leaving marks would have mattered since they would be turned away.

-- |Statistics show that 100% of people bitten by a snake were close to it.|

4 comments so far

View Tim's profile


1245 posts in 596 days

#1 posted 171 days ago

Ipe’s that bad huh? What do you plan to turn it with if it’s that hard on tools? Interesting idea to glue it up like that and then turn it. I don’t have a lathe, but this would be a good way to get the basic shape for one of these style of mallets.

View johnhutchinson's profile


611 posts in 264 days

#2 posted 171 days ago

Have you seen Frank Howarth’s mallet video? KILLER !!!

-- John - Central Ohio - "too much is never enough"

View doubleDD's profile


2402 posts in 677 days

#3 posted 171 days ago

Good thinking on the getting it flat. Didn’t know it was that hard to work with. Should turn out nicely.

-- --Dave, Downers Grove, Il. When you run out of ideas, start building your dreams

View Rick M.'s profile (online now)

Rick M.

3885 posts in 1014 days

#4 posted 171 days ago

Tim, I used carbide tools on the lathe. Ipe cuts a little slower than other woods but at 2000 RPM, it doesn’t make much difference. And yeah, it’s ridiculously hard. Quite a few people have said it is harder than brass and extrapolating from Matthias Wandel’s (Woodgears) hardness tests, they are correct.

-- |Statistics show that 100% of people bitten by a snake were close to it.|

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