contractor saw dust collection upgrade

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Forum topic by pauldye posted 07-07-2014 05:39 PM 1360 views 1 time favorited 5 replies Add to Favorites Watch
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68 posts in 2078 days

07-07-2014 05:39 PM

Topic tags/keywords: jig bandsaw tablesaw

I saw a half-page write-up in a dust collection book that showed a way to box off the bottom of a contractor saw. It looked easy and thought I would give it a try. With my PowerMatic saw, it was a little more difficult because the horizontal braces have a 45 degree angle, which forced me to cut multiple pieces for the sides, and to offset the sides to the angle’s width.

I used 3/4” plywood for the side bottoms, and 3/8” plywood for the bottom and back. Pegboard was used as pattern makers choice. I may need to replace the pegboard with hardboard, if suction is effected.

I used a bandsaw to cut the smaller shapes and notches, to get the right fit.

Thanks for looking.

5 replies so far

View Bill White's profile

Bill White

4928 posts in 3954 days

#1 posted 07-07-2014 06:01 PM

I guess that mine is over-simplified. I have a dust pan with a 4” duct on my Grizz G0444Z. Put a small baffle on the motor side that would not create a loss in air flow.
I have to take the baffle off for angle cuts, but they are not too common.
The DC above the blade is not great, but is easily cleaned.
I will hook up the DC and blow out any residuals that will be sucked into the pan/DC.
Make-up air is the critical issue for DC on contractor saws.


View English's profile


655 posts in 1471 days

#2 posted 07-07-2014 07:09 PM

Nice looking set up. Does it work?

-- John, Suffolk Virgina

View knotscott's profile


8006 posts in 3370 days

#3 posted 07-07-2014 07:48 PM

That should do the trick! Nice job.

-- Happiness is like wetting your pants...everyone can see it, but only you can feel the warmth....

View jmartel's profile


7879 posts in 2144 days

#4 posted 07-07-2014 09:19 PM

On my list of things to do to mine. Nice job

-- The quality of one's woodworking is directly related to the amount of flannel worn.

View spcbike's profile


40 posts in 1968 days

#5 posted 07-09-2014 10:10 AM

Very well done!

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