|Forum topic by Ron Ford||posted 03-29-2014 11:37 PM||1909 views||4 times favorited||4 replies|
03-29-2014 11:37 PM
Not being a production turner, I found it somewhat difficult to create identical (or nearly so) items before I found plans for a ‘spindle dancer’ jig online. It’s a pretty simple old-time device but it works really well.
Essentially, you mount as many ‘dancers’ (small blocks drilled to ride on the threaded shaft, with a small dowel of adjustable length protruding from each) above the bed of your lathe, each set to a point on the reference piece you want to duplicate. This jig is infinitely adjustable and can accommodate many different size pieces you may be turning. In this particular project, I was turning a set of salt and pepper mills from wenge and holly as a wedding gift for a young couple we know who are to be married soon. The pictures above are as follows:
-In the first photo, I have turned and finished the wenge pepper mill and set the ‘dancers’ to reference points on the finished piece. The ‘dancers’ are held in place by hairpin clips on the threaded rod, which is in turn held in place by adjustable supports clamped to each end of the lathe.
-Second photo shows the mounted holly blank with the ‘dancers’ set to give me the reference points taken from the finished wenge piece. In this case, the holly piece was rough-turned and predrilled to accept the salt grinder mechanism when finished.
-In photo three you can see where the desired diameter has been reached at several points and the two left-most ‘dancers’ have dropped away. In the article with the plans, the author refers to this action as it ‘taking a bow’. I also put the finished piece on top of the supports to give me a visual reference as I worked on the second piece.
-The final photo shows the finished pieces. I sanded them to 2000 grit and gave them several coats of Myland’s Friction polish, followed by a coat of Renaissance Wax. I’m very happy with them and used this same jig a few weeks ago to recreate chair spindles for a friend after her dog decided the original ones made good chew toys!
The plans are available online as a download from the February, 2006 issue of Popular Woodworking magazine. I forget the price but it was very reasonable. It took several hours to make all of the parts and assemble the jig, but I expect to have a great deal of use from it over time.
I hope everyone enjoys this information. Thanks for all of the great advice, inspiration, and insight I get from this site on a regular basis.
-- Once in awhile I make something really great. Most days I just make sawdust.