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High Accuracy Moulding?

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Forum topic by pkunkel5 posted 329 days ago 107 views 0 times favorited 6 replies Add to Favorites Watch
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pkunkel5

12 posts in 376 days


329 days ago

Topic tags/keywords: moulder milling router shaping

I’ve never used a moulder. I have an application where I want to cut a series of very accurate V-grooves, and I’m considering using a custom moulding knife to do this. My question is, what level of accuracy can I expect from a moulder? I want the V-groove point to track within less than 1mm. Are moulder this accurate, or would I get a slight valley in the bottom of my V from side to side wobble? Would I want to stay with one blade to avoid small inaccuracies between the mounting of paired blades? (see my other post on my router efforts). Thanks!

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Al Killian

271 posts in 652 days


329 days ago

With my wood master I can cut several hundred linear feet without any change to the molding. The only time I have some trouble is on really small moldings(1 and 3/16” wide), makeing panel molding the last few inches of the board have a hard time and need to be pulled(lack of surface for the rollers to grab).

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8iowa

592 posts in 660 days


329 days ago

I have a three blade molder head that attaches to my Shopsmith in saw mode. Using the fence as a guide, and with both side and top featherboards to hold the stock in place, the cut is going to be as accurate as the straight edge contacting the fence. I’ve never measured, but an accuracy of even better than 1 mm should be possible. Check out Nick Engler’s short presentation on using the molder head;

http://www.shopsmithacademy.com/SS_Archives/SS115/SS115_Molder.htm

-- "Heaven is North of the Bridge"

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matter

209 posts in 668 days


329 days ago

A few quick measurements off of my recent shaper run (3/32” grooves) indicates that from pc #1 to pc #128 there is only .003-.005 difference on average. I would expect that the variance is more due to the material than the machine

I would expect as good or better from a dedicated moulder

-- The only easy wood project is a fire

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marcb

705 posts in 572 days


329 days ago

A good molding machine is an extremely heavy duty machine. I have a Belsaw planer/moulder that uses single knives with counterweights to balance the head. I would think with good rigging and guiding that 1mm tolerance should be easy.

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pkunkel5

12 posts in 376 days


328 days ago

Thanks All!

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pkunkel5

12 posts in 376 days


328 days ago

I’d like to try a table saw molder cutter head, but I need at least 1.25in cutting width. All the heads I find seem to use 1in or less knives (though knife width seems to be some kind of secret). Given that I’m going with custom ground knives, can I get my 1.25 width? Would this be acceptable in the head? I’m only milling 0.25in depth V-grooves in Hardwood (need single pass solution). Thanks.

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