Trouble cutting mortises in end rails

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Forum topic by Pitt posted 02-16-2014 09:58 PM 896 views 0 times favorited 2 replies Add to Favorites Watch
View Pitt's profile


35 posts in 3773 days

02-16-2014 09:58 PM

Topic tags/keywords: jig question router

Hi all

This is my first time trying floating tenons. I’m building a blanket chest and need to cut mortices into 5/4 rails (double mortices, to make it tougher).

I’ve tried a couple of different clamping jigs with my plunge router, but they are all unstable and move with the router. I end up with squiggly mortises…

What do you guys use?



2 replies so far

View Texcaster's profile


1274 posts in 1640 days

#1 posted 02-16-2014 11:44 PM

I have a slot mortiser but others make horizontal routers.

A few notes on slot mortising:

The mortise in the end grain & long grain will be different sizes. Nothing to worry about but know which is which when you make the tenons.

Make the tenons from the same species. At a given setting on the planer, different species will be different thicknesses.

-- Mama calls me Texcaster but my real name is Mr. Earl.

View AandCstyle's profile


3027 posts in 2223 days

#2 posted 02-17-2014 01:34 AM

Pitt, I use the Mortise-Pal to cut the mortises for floating tenons. It is very accurate and is rock solid when clamped to the workpiece. It is also very easy to use. If I lost mine, I would replace it.

-- Art

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