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| Forum topic by busbus | posted 330 days ago | 1150 views | 0 times favorited | 15 replies | ![]() |
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330 days ago |
Hello, I am very new to the group. I am more-or-less a novice, for the most part, but I plan on s-l-o-w-l-y getting more into this hobby during 2009. The first thing I want to do is build a decent workbench and get rid of the one my great-uncle built in 1949 and rebuilt countless engines on and the wood is an oil-saturated, dirty mess. It is heck for strong but not very good for woodworking or storage. I would like a traditional workbench but, alas, I am one of those who works in his garage and my wife believes they are for cars and not for tools. I also plan on building a shed out back soon to get rid of the lawn mowers and carts and such but that will be for another time…. Anyways, I thought and thought and perused the internet and magazines and bookstores and other shops and thought some more. I am approaching 50 and I would like to build a lot of different things and would like to try my hand at power tools as well as hand tools. I have this fetish about hand cutting a dovetailed jointed drawer sometime but I know I will get impatient at some point and will want to use a router to do whatever. So I will be a Normite-Galoot. I want to try to build some bigger things but I know I will mostly build things like clocks and smallish boxes for the most part. I also need to be able to move the bench if need be as it will be pushed into a deep, dark corner of the garage for the most part. I know if I put it on wheels, I will sacrifice some stability, especially for hand tools, but I figure if I build it heavy enough, I can compensate it to a point. I also want to build it maybe a bit longer than I really need but mostly for the weight issue. I need storage underneath, unfortunately, so I know it won’t be a sweet looking thing whenever I am done. I have finally whittled things down to TWO designs that I really like—with some modifications to both, of course! The first design I liked a lot is from www.bobsplans.com: The Best Workbench In Town (http://www.bobsplans.com/BobsPlans/GarageWorkbench/GarageWorkbenchPlans.php). The second is the New Fangled Workbench (http://www.taunton.com/finewoodworking/Workshop/WorkshopArticle.aspx?id=28530), which I have seen discussed in previous posts here. I like the versatily of both designs but I was thinking of some sort of hybrid. First, the top will be more or less like Bob’s workbench except for no router table and maybe four T-Tracks across the top. I want to make the top extra thick and incorporate the pipe clamps on the front of the bench and the planing beam that are shown on the New Fangled Workbench. I figure I can build up the bench top starting with 3/4” material and then piecing in 1” material (or 2 pieces of 1/2” material) and leave slots for a 1/2” piece of pipe to go thru the bench, and building up the top with two more 3/4” pieces of sheet material. I think I can mount flanges on the back side of the bench where I can screw the pipe into so I can have the clamping system shown. Something like this (please forgive my lack of artistic ability):
I know it will be awful thick but I figure the thicker the better for both weight and for pounding when it is necessary. Of course, the picture I drew is out of proportion. Also, for the clamping mechanism across the length of the bench, I figure on making a couple torsion boxes built out of plywood and 2×4s on their side and incorporate 3/4” holes to insert Wonder Pups and Dogs that Lee Valley sells. These boxes will be about 12”-15” wide and about 60-72” long. The bottom piece of plywood would extend further from the sides so the boxes can be secured to the workbench top using the T-Track clamps. I could spread the two boxes from a couple inches to the width of the bench top. The Wonder Pups and Dogs will be used to clamp whatever. Here is another crude illustration: Top View
Side View |——————| | | <———/><—/>t! Maybe I am being overly zealous and I need to back off. Thanks for listening! ray |
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