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Chisel mallet preferences?

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Forum topic by laketrout36 posted 263 days ago 742 views 0 times favorited 12 replies Add to Favorites Watch
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laketrout36

135 posts in 652 days


263 days ago

Topic tags/keywords: mallet chisel

My next project is a mallet for my new set of chisels. Any specifics you would recommend? Dimensions? Woods to consider or exempt due to certain characteristics? Angles? Adhesives? Tips?

Thanks for reading and any input.

Larry


12 replies so far

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Tedstor

1369 posts in 1258 days


#1 posted 263 days ago

I have this hard maple (?) mallet…..except its not a mallet….its an antique potato masher. But it works great.
That said,I wouldn’t over-think the design too much. As long as it feels good in your hand, and gets the job done, it can be considered a good design. Pretty much any tight-grained hardwood should work.

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MisterInquisitive

32 posts in 722 days


#2 posted 263 days ago

The Wood Is Good urethane head mallets are excellent. Right weight and balance, indestructible, easy on the striking end of wooden handles, and the urethane has a bit of grip to ensure that you don’t have glancing blows. A bit pricey but one of those tools that’s actually worth the price.

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jdh122

351 posts in 1443 days


#3 posted 263 days ago

I’ve been really happy with the one I made following this tutorial: http://lumberjocks.com/projects/53822
I made mine out of ash and it has stood up well to hard work and even some abuse (cocking holdfasts, for example). Any of the harder domestic woods will work fine – maple, yellow birch, hickory, oak.

-- Jeremy, in the Acadian forests

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Woodendeavor

212 posts in 1232 days


#4 posted 263 days ago

I recieved this last year for Christmas and have fallen in love. I use it as a mallet when trying to chop or palm it to persuade delicate cuts

http://www.leevalley.com/US/Wood/page.aspx?p=30263&cat=1,41504,43688&ap=1

View A10GAC's profile

A10GAC

189 posts in 1704 days


#5 posted 263 days ago

I’ve used a wood handled urethane mallet to chop mortises, it worked well, but I always felt like it bounced/rebounded a little too much. I switched over to a plastic dead blow hammer and was happy with the lack of bounce, but missed the ability to just swing away without worrying about hammer orientation. I think my next project will be a round wooden mallet with enough free floating lead shot in the head to dampen the bounce. I have an overweight ash baseball bat billet that should fit the bill nicely.

-- Men have become the tools of their tools. - Henry David Thoreau

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Jim Finn

1653 posts in 1548 days


#6 posted 263 days ago

I bought one from “Wood is good” many years ago.

-- In God We Trust

View sgmdwk's profile

sgmdwk

259 posts in 498 days


#7 posted 263 days ago

I made a mallet out of some scrap hard maple I had in the shop. I have been satisfied with its performance, and I enjoy using a tool I made myself.

-- Dave K.

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nwbusa

1016 posts in 912 days


#8 posted 263 days ago

http://lumberjocks.com/topics/42130

Happy reading!

-- John, BC, Canada

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planeBill

475 posts in 1035 days


#9 posted 261 days ago

I don’t know who favors what but I personally do not like round mallets, I have trouble consistently getting a good solid strike with them without looking at the tools in my hands rather than the work being done. Too, I don’t like long grain striking surfaces as opposed to end grain, it gets crushed too easily whereas end grain holds up very well. Materials selection is endless, depends mostly on what you have on hand I guess. I have mallets made of white oak, hornbeam and walnut. Walnut was not a good idea.
About angles, I put two different angles on each of the mallets Ive made, meaning that each side of the heads have differing angles, one shallow and one not.
You can get away with a smaller head with a heavier wood. Ive been wanting to make a nice small mallet and using laminated construction and filling a cavity left in the middle with lead, of which I have more than I know what to do with.
Good luck with your mallet.

-- I was born at a very young age, as I grew up, I got older.

View rad457's profile

rad457

151 posts in 432 days


#10 posted 261 days ago

This is the first mallet I made, Oak and Maple, way to big for most of my projects, made a smaller one from
Maple only and love it. I did buy that brass one from Lee Valley but sort of forgot about it so have not tried it yet!
Had a old Beech square mallet but found it awkward, but good for assembly.

-- Andre of Alberta. Finger Prints show your hands were on the wood.

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exelectrician

1522 posts in 1053 days


#11 posted 261 days ago

It is weird but round gives so much more control. So yes round it is!

-- Love thy neighbour as thyself

View bobasaurus's profile

bobasaurus

1217 posts in 1810 days


#12 posted 260 days ago

I’ll second the Wood Is Good urethane mallets. Love mine. You can also turn one easily if you have a lathe.

-- Allen, Colorado

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