|Forum topic by unbob||posted 09-11-2013 04:17 PM||1241 views||0 times favorited||2 replies|
09-11-2013 04:17 PM
I intend to build a nice bench in the future. The WB smack down thread is full of great ideas, hard to decide at this point the exact direction to go for me. Anyway, I really needed a bench of some sort mainly for work support in front of my Delta 12”-14” table saw. I was using a roller stand, but that was not so good, never could get it in the right spot, or straight enough. I do some serious ripping with that 7hp saw, everything has to be right, any small problem can become a big and dangerous problem in an instant. This bench is works well for that saw support. It ended up just slightly lower then the saws table at 34”. I glued the table together, hand planed the connection of the top of legs and the table under mount, added lags/screws. Hand planed the top, a few bumps there. I found hand planning on this bench much like trying to hack saw a piece of steel holding it in my hand. The bench moving-flexing is counter productive to my effort.
Front of bench.
In another thread, I showed an antique leg vise, and an extra screw I found. I remade the wood parts out of hard maple. Here is how I fixed it to the left end of the bench, using more or less a bridge to retain the vise nut. Also, I added a laminated maple piece across the back side equal to the tops edge, handy for some clamping and helped stiffen things up.
The end vise supplied was pretty bad, but it did work. I used the extra screw I got with the leg vise, had to make a nut for it on the Monarch EE metal lathe. The screw is an odd 1 3/64” diameter 4 threads per inch, much faster acting then the smaller and finer thread original screw, 1 turn of the handle has 1/4” of travel. I used a salvaged piece of induction hardened chrome plated hydraulic rod for the two guides-1” diameter. I set those guide rods just above the screw, I didn’t like the way the original vise was, where the screw would bear against anything put in it, now the work rest only on the rods. Made the vise a bit longer so as to make use of the benches far row of holes. Not much room because of the drawers for a deeper vise, but this was an improvement over the original.
The lower shelf mounting is really bad with the barrel bolt things, I placed cross pieces under the shelf, then tied that together with a 2X6 screwed and carriage bolted down under to the legs.
Theses mods worked out well, the bench is much better overall and more usable.
That’s my story, and I am sticking to it.