A hole saw in router?

  • Advertise with us

« back to Power Tools, Hardware and Accessories forum

Forum topic by docspencer posted 444 days ago 905 views 0 times favorited 16 replies Add to Favorites Watch
View docspencer's profile


197 posts in 570 days

444 days ago

I saw a video where someone glued sandpaper to a hole saw then used a drill press as a kind of drum sander for sanding curves. I don’t have a drill press but is it safe to put the hole saw in a router mounted in a router table?

16 replies so far

View Bill White's profile

Bill White

3402 posts in 2585 days

#1 posted 444 days ago

In one word…....NO!


View 404 - Not Found's profile

404 - Not Found

2544 posts in 1594 days

#2 posted 444 days ago

Even on it’s slow speed a router will be way too fast. Don’t do it.

View Ripthorn's profile


746 posts in 1610 days

#3 posted 444 days ago

Holy bad idea, Batman! As the others have said, it would be extremely unsafe. Imagine all those sharp teeth pointed up at you spinning at thousands of RPM’s. Also, I doubt they would fit the collet very well if at all, so there would be a lot of risk of it flying out.

-- Brian T. - Exact science is not an exact science

View docspencer's profile


197 posts in 570 days

#4 posted 444 days ago

Okay – that one is settled. Thanks guys. Next question – I’m going to make a chip and dip tray: one of those oval shaped ones with a hole for dip on each end. I needed the hole saw/sandpaper to sand the template after I rough cut it out. Any ideas other than hand sanding????

View 404 - Not Found's profile

404 - Not Found

2544 posts in 1594 days

#5 posted 444 days ago

I recommend using 3/8” mdf for the template and use a jigsaw with a fine curve cutting blade. If you have a steady hand it won’t need much cleaning up. Do the rough sanding with p60, clean up the whole thing with p120. It won’t take long.

View crank49's profile


3366 posts in 1596 days

#6 posted 444 days ago

Only if you have a death wish.

-- Michael :-{| “If you tell a big enough lie and tell it frequently enough, it will be believed.” ― A H

View shampeon's profile


1346 posts in 808 days

#7 posted 443 days ago

20,000 RPM is no joke. The only thing that goes into a router is a router bit. Even then, be afraid.

-- ian | "You can't stop what's coming. It ain't all waiting on you. That's vanity."

View PurpLev's profile


8476 posts in 2273 days

#8 posted 443 days ago

just use sandpaper with a backer block (MDF/plywood/cutoff) suited to fit your intended area to be sanded (large and flat or narrow and round…) and hand sand it.

-- ㊍ When in doubt - There is no doubt - Go the safer route.

View docspencer's profile


197 posts in 570 days

#9 posted 443 days ago

Yeah, that’s pretty much what I thought. Thanks guys. Maybe I can talk my wife into letting me buy a drill press :)

View bondogaposis's profile


2478 posts in 976 days

#10 posted 443 days ago

I’m glad you came to your senses. Man, a hole saw in router? There’s no happy ending there.

-- Bondo Gaposis

View blackcherry's profile


3154 posts in 2448 days

#11 posted 443 days ago

That one ride you want no part of and believe me if you tried it would look like some angry beavers went to town.

View ajosephg's profile


1850 posts in 2186 days

#12 posted 443 days ago

View helluvawreck's profile


15582 posts in 1492 days

#13 posted 443 days ago

Tools like you are referring to will almost always have a warning stamped on telling about the maximum RPM that it can be run. I’m positive that no tool like a hole saw is rated to be run on a router. It can fly apart and instantaneously kill the operator or anyone else in the room.

helluvawreck aka Charles

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View Tennessee's profile


1447 posts in 1139 days

#14 posted 443 days ago

With the proper coupon you can get one of these from HF for $89.
I own two of them, the older style that is a copy of the Triton that sells at Klingspor for $169.99. I abuse the heck out of them, and they just keep going. One problem, they put out enough RF to kill my radio signal in my shop when running. Other than that, on their second year, and still sanding away!
Unfortunately, they are changing the model to look like the one in the URL I listed. Unknown if any other changes occurred besides tabletop and a little body change.

-- Paul, Tennessee,

View BBF's profile


141 posts in 464 days

#15 posted 443 days ago


-- I've never been disappointed buying quality but I have been disappointed buying good enough.

showing 1 through 15 of 16 replies

Have your say...

You must be signed in to reply.

DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. LJ will not be held liable for the actions of any user.

Latest Projects | Latest Blog Entries | Latest Forum Topics

Latest Projects | Latest Blog Entries | Latest Forum Topics :: gardening showcase