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Sliding table for Miter Saw?

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Forum topic by Button43 posted 344 days ago 1252 views 0 times favorited 9 replies Add to Favorites Watch
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Button43

20 posts in 377 days


344 days ago

Hey guys I am in the process of re-configuring my whole garage to turn it in to a woodworking shop and I ran in to an issue last night. I am/was planning to build a miter saw station for my Dewalt DW708 sliding miter saw, but when I put it on a temp bench in the position I want to put it I ran in to an issue I know a lot of people encounter – it takes up too much space. In the position where it has room to slide in and out, and to be able to do miters, it sticks too far out in to my workspace. I am in a 2 car garage, with laundry, 3 motorcycles, and a motorcycle lift so space is at a premium.

I am thinking I have two options. The first is to buy a new saw like the Kapex, Bosch, or Hitatchi which need zero clearance behind them so I can push it flush against the wall. It is hard to justify buying a new saw when I have a perfectly good saw, especially since there are tools that I don’t have at all that the money would be better spent on.

My second option is to perhaps build some sort of sliding tray that the miter saw sits on that can be pulled out when I need to use it and can be pushed back out of the way when not in use.

I am leaning towards the second option, and I was thinking I could make the sliding saw tray with some heavy duty drawer slides, but I am worried that the saw and tray will sag, when extended out, putting the saw out of square with the bench fences I plan on building in to the station. I don’t have drywall on the wall so the saw has a few extra inches to go back between the studs. In total I think I only need the saw to slide out 7 or 8 inches.

Does anyone have any information on this type of set up? I have been looking around online but haven’t come up with much. Does anyone have any other creative solutions to my issue?

Thanks in advance.

Chris

-- - Chris


9 replies so far

View RonInOhio's profile

RonInOhio

720 posts in 1370 days


#1 posted 344 days ago

I would use wood slides. Build a box underneath with slots similar to table saw miter slots. Think table saw sled.

Use hardwood and wax the surfaces or maybe a melamine material.

View Loren's profile (online now)

Loren

6777 posts in 2154 days


#2 posted 344 days ago

I would probably get a pair of folding shelf brackets for a drop-down
shelf. You’d lift the shelf up and scoot the saw forward.

View devann's profile

devann

1735 posts in 1199 days


#3 posted 343 days ago

The wood slides with the steel gears from an old multiple leaf dinning table may be an option.

-- Darrell, making more sawdust than I know what to do with

View Shawn Masterson's profile

Shawn Masterson

1059 posts in 455 days


#4 posted 343 days ago

cut a hole in the wall and build a bump out.

View stefang's profile (online now)

stefang

11827 posts in 1840 days


#5 posted 343 days ago

Hi Chris. Here is my solution. The base my miter saw sits on is a torsion box and the runners are just hardwood strips. I had it about 3 or 4 years and though it isn’t pretty it still works very well.

I had to install a couple of panels that the base slides under to prevent dust falling into the next shelf when the base is pulled out. One panel is connected to the back to cover the small space when the base is shoved in and another panel attached on top of the back part of the base that slides under the other panel to cover the space created when the base is pulled out. Clear as mud? Makes it easier to vacuum up the dust.

Photobucket

Photobucket

-- Mike, an American living in Norway.

View Button43's profile

Button43

20 posts in 377 days


#6 posted 343 days ago

Thanks for the feedback guys. If I combined Ron’s and Loren’s suggestion, but making a flip up shelf support with the miter slots cut in it it would probably work pretty well.

That is a slick set up Mike. Are your runners underneath? Do you get any deflection when the miter saw is out? Any other details about the construction would be great – that looks like a set up I am going for.

Cheers.

-- - Chris

View stefang's profile (online now)

stefang

11827 posts in 1840 days


#7 posted 343 days ago

I put runners on the top and bottom sides to prevent and tilting. No deflection!

-- Mike, an American living in Norway.

View 404 - Not Found's profile

404 - Not Found

2544 posts in 1475 days


#8 posted 343 days ago

Alternatively, you could make a cabinet stand with two castors on the back and legs on the front. When you are using the saw, lift the bench at the front, pull it out, put it back down in position, when you’re finished, push it back.

View Holbs's profile

Holbs

430 posts in 535 days


#9 posted 343 days ago

chris…i am going thru a 2car garage remodel myself (inspector for rough in comes fri morning! wOOt!).
look at my ‘before’ pictures of my workspace here on LJ’s and my table saw/router/mitre work station. this is my version of fliptop mitre saw that i will be going for a version 2 here shortly.

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