|Forum topic by JerryL||posted 2394 days ago||1364 views||0 times favorited||10 replies|
2394 days ago
Here’s the story. I’ve been watching the Woodworking Online videos. The one on dadoes was kind of fun. They suggested making zero clearance inserts for various sized dado stacks. Here’s what I did:
Sorry for the blurry pic.
Here's the back:
I made this out of some dimensional oak that was fit with my stationary sander and some tape on one end to get the friction fit nice and tight.
I clamped the insert into the saw and began to raise the blade. I did this very slowly. What ended up happening is that the dado stack burned through the insert rather than cutting through it. I ended up with this:
Lots of gunk on the teeth and a missing tooth on a chipper! To be honest I had just used this stack to cut some lap joints on some scrap 2x4s for a tool cart so I don't know if that operation broke the tooth or if it was the burn through the insert.
So, what did I do wrong? I think I might have gone too slow on the blade height. Would I have been better off going a little faster in order to try and get chips and not burn? And, is that blade shot or can I clean off the teeth and just move on? I'm pretty sure I don't want to use the broken chipper but I'm still on the fence about that one.
The dado stack is less than a week old. It's a Grizzly 8" that was just replaced by Grizzly becuase of other broken teeth after I had a plastic push stick contact the blade - yes it was a stupid mistake/accident on my part that taught me a lot. The thing is, at $50 it seems like a bargen, and I really, really want this setup to work. The cuts could be smoother but I'm willing to live with it if the thing would just stay together.
-- Jerry L.