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New to spraying finish. (waterborne/waterbased)

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finishing
10K views 17 replies 9 participants last post by  rance 
#1 · (Edited by Moderator)
Hello,
New sprayer here. I bought a $65 Campbell Hausfeld gravity fed 2 gun kit from Wal-Mart recently and so far have completed 2 projects with great results. I want to stay in the water based product line as I do not like the idea of buying chemicals to clean up when water is abundant. My first spray job was completed with Minwax Polycrylic. It turned out absolutely amazing, sprayed effortlessly, and cleaned up easily. The second project I completed today. It was sprayed with Minwax Oil Modified Water Based Poly. This seemed to spray a bit thicker. Same gun settings and same spraying techniques but I got a few runs on my first coat. Due to the large size of my projects and the incredible reduction in finishing time I do not see myself brushing a finish again unless I absolutely need to. A couple questions though…

1) I have very little knowledge of spray guns. Can I leave the gun loaded with whatever I am spraying inbetween coats or do I need to empty and clean out the gun? I have read some people leaving their spray guns loaded for an entire day and picking up where they left off. So far I have cleaned out the can and ran water through the gun in between every coat. Im not sure if it needs to be cleaned out during the same project but it only takes 15 minutes for a complete coat and cleaning.

2) Im looking for water based finish product suggestions. I like the fact that the Polycrylic dried super fast. The Waterbased poly went on a little thick for me. Is there a certain water based lacquer that someone would recommend? If I read correctly the lacquer would dry extremely fast, right? Again, sticking with something that cleans up with water.

3) Currently I clean out my shop after every completed project with a fan in the window and a shopvac blower. I do not make any sawdust until I am done finishing. I do keep the fan going as an exhaust fan during spraying. When spraying I use a disposable dust mask for ventilation as the fumes never get too bad. Is this enough or should I use a better mask? I dont want to sould like an idiot but like I said, Im new to spraying and as I see myself using it a lot more I do want to be safe.

Also, this lumberjocks community is amazing. A never ending amount of shared knowledge and info with wonderful people. So glad I stumbled upon this site :)

- Jay
 
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#2 ·
Congrats on stepping into the world of spraying. :)

First, two book recommendations: Jeff Jewitt's Spray finishing Made Simple and Andy Charron's Spray Finishing are excellent reference books.

Now,
1. Yep, leaving the gun full between coats should present no problems. I do it all the time.
2. My favorite water borne finish is crystalac super premium or polyoxide. Super premium was designed for music instruments so it's very durable once cured. Polyoxide is a bar/floor finish. You can get them at mcfeely's who seems to always have $1 shipping. I've been using super premium for more than ayear now with excellent results.
3. Even with water bornes, you'll want to protect your lungs. I use a 3m 7500 series mask with organic cartridge filter mask when spraying.
 
#3 ·
I am in total agreement with NiteWalker.
1. Especially about the 3m mask. They come in three sizes and replacement carts are easy to get.
2. I also use Sherwin-Williams Kem Aqua finish. The upside is that it is $40/gal. Downside is it is only available in 5 gal pails. I would start with the Crystalac. Really good stuff.
3. Buy the books!
 
#4 ·
You probably got runs because the second product was a little less viscous. Dial back on the fluid a little. It is better to use more thin coats than a few thick ones. They make a guage to measure thickness that you should be able to find at any good paint store for a couple bucks. Try to get a coat in the 2-4 mil range; that is usually safe.

I use Target Coatings products. I especially like the EM6000, but TC has a complete range of products.

As the others have suggested, get the books (Jeff's has a good DVD included) and a decent mask.
 
#5 ·
Welcome, Jay…from another jay!

The single best book on finishing you'll ever read is Bob Flexner's "Understanding Wood Finishing." There are other good books, like the Jewitt(s), but nobody does a more comprehensive job of testing the techniques and debunking all the myths and bad marketing like Flexner.

My favorite waterborne finish to this point is the General Finishes Enduro-Var. Definitely give that a spin.
 
#6 ·
Minimum get something like a 3M 7500-series mask with P100 filters on it. You'll wonder why you ever even bothered with the disposable masks. I would not even bother with the 6000-series masks.

I can't add any advice on spraying… these guys have you covered.
 
#7 ·
I have a 6000 series mask too and it's regulated as my sanding mask now. The 7500 series makes a much better seal on your face and is a lot more comfortable.

Jay, flexner's book is great, but isn't dedicated to spray finishing like the others. Also mr flexner seems a bit biased against water borne finishes (at least in his book). It's a great finishing book, not so much a great spraying book.
 
#8 ·
+1 on the Target Coatings EM6000, which is a joy to spray (nitro-esque burn in!), and even better to clean up.

I didn't have as much luck with their EM1000 clear sealer as a color vehicle. I got weird adhesion problems when spraying the EM6000 top coats, which lifted the toner from the under layers when it burned in. So I'm just tinting slightly thinned EM6000 now, and that works fine.
 
#10 ·
Awesome responces folks. I believe I will be trying Targets EM6000 next. Another qustion…What type of sheen do you typically prefer? I always go with a clear gloss when finshing. Do most prefer flat or semi gloss? For those who have been finishing for years, Is there any advantages or disadvantages to each?
Thanks!
- Jay
 
#13 ·
Congrats on the new gun and also for trying water based. I too try to spray water based when using a gun. Mostly because of the easy cleanup.

One of my buddies helps me when using a gun and we spray Target coatings. I'm really impressed with all their products. The laquers as well as their color products. The specifics escape me but I'll try to get those and report back.
 
#17 ·
Wow….I just bought a gallon for $36.72 with free shipping. The same amount of Polycrylic that I have been using would have been $49 + tax at my local Lowes. Thanks a lot Les!!!
- Jay
 
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