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How to get clean rail copes?

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Forum topic by costelr posted 84 days ago 109 views 0 times favorited 2 replies Add to Favorites
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costelr

4 posts in 97 days


84 days ago

I have built a couple of pieces with raised panel doors and have been generally happy with the results (vanity doors using oak and a buffet with MDF doors). I just built doors using poplar for the stiles and rails and was very disappointed with the results . . . the rail copes were very bad, chipped and (not sure of terminology here) just not clean. Actually, the stile cuts weren’t great either but I could live with them (some chipping). Is this a characteristic of poplar or was my router speed wrong or something else? I am junking the unsatisfactory doors ($ ouch!) and will redo with a different design. Trying to decide whether to use poplar again for the rails/stiles or go with MDF. The piece will be painted. Thoughts? (I am fairly new to trying to do it right though I have built crude plywood boxes for years that my uneducated friends thought were furniture!) Router variable speed 2.5 horse, decent pricecutter.com bits, Rockler coping sled, Bosch router table . . . don’t think the equipment is the issue, just my use of it . . . or the wood. Thanks from this newbie.

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waroland

23 posts in 329 days


84 days ago

Dull bits make bad cuts, which sounds a lot like your results. I have never used Pricecutter bits. Small bits cut better @ high speeds and a constant feed rate.

-- waroland, Mount Juliet, TN

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joey

254 posts in 346 days


84 days ago

before you junk your doors check your bit and make sure there clean, if not clean the resin off of them. you said you have been using mdf, they are very hard on carbide and leave resin, and you can touch up the bits by running the flat side of the bit on a diamond sharpening stone. I would try taking another 1/16th” cut from the rails and use a clean backer board on a sled to cut the cope this should help with the tear out. if you have some scrap try a couple of different speeds to see what gives you the best results. I often keep my stiles and rails a little wide until I cut the copes so I can rip the tear out off if there is any. I also made a nice coping sled like the one in Shop Note and it help a lot with tear out I get very little tear out since I made that jig. oh and if you really think its your bits dull send them out to get them sharpened its cheaper that wasting wood or buying new bits, hope some of this helped

-- Joey~~Sabina, Ohio http://sleepydogwoodworking.blogspot.com/

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