Lock Miter joint

Splines would work. Also, you can cut most of the waste on your table saw, then use a 45 degree router bit to finish of the angle. Cut your miters and you’re set. I use the plastic wrap for packaging to “clamp” my square pieces.

-- Tim -- http://tmuli.com

buying aset of lock miter bits can help also. They are a trick to set up, but once you have it… you are good to go

-- making sawdust....

Dave – I’m with Tenontim. The package tape works great. Tape the outsides and roll it into a box and away you go. Little to no slipping with this method. And once taped, if you still want to clamp it for extra pressure you can.

-- Betsy - GO BUCKS!

I’ve used splines, biscuits and lock mitres. They all work. Lock miters have a spline built in and are really meant for long grain thus they’re perfect for making strong legs. Buy a high quality bit, you won’t be disappointed. Work up some test pieces and once you have the settings MAKE A SETUP GAUGE out of your test pieces. This will make it a cinch to setup the next time. And if you have more money than time, you can buy setup gauges for the lock miter bit here…

http://eagleamerica.com/kwik-block-sets--lock-miter/p/486-1921/

Good luck.

always,
J.C.

-- "Imagination is more important than knowledge" -- Albert Einstein

Don’t know why you don’t want to use a lock mitre but but to each his own. Without one I would set my saw at just a tad over 45 degrees (45.1) to avoid an opening on the outside of the joint. I would use splines. I would also oversize the width of the board and run the leg thru the drum sander when glued up to final size. The result should be closed tight joints. But the lock mitre bit looks after all the precautions needed otherwise.

-- Phil in British Columbia

Dave, I forgot to add, if you use the lock miter bit, set your fence on your router table to take the wood away a little at a time. If you try it all at one, especially with hard wood, it’s going to tear out all over the place.

-- Tim -- http://tmuli.com

Here’s an instructional video on the miter lock system.

-- Maplewood, MN

Hi Dave;

I posted a blog; http://lumberjocks.com/jocks/LeeJ/blog/4775

which I hope will help with your question.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com