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Cutting board glue up jig

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Forum topic by bbjjj posted 503 days ago 1089 views 0 times favorited 3 replies Add to Favorites Watch
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bbjjj

29 posts in 503 days


503 days ago

I am working with a nonprofit group that works with developmentally disabled adults. They are wanting to make cutting boards to sell. My question is, has anyone made a simple jig for clamping “and” aligning wood strips for this type of an application. The wood strips would be cut to the same thickness for easy alignment. The Woodriver 4-way clamps are cumbersome at best for most regular woodworkers but for these folks they are impossible to use (they have tried). Any thoughts or ideas would be helpful. I can make almost anything using wood, steel or plastic. This has to be as simple as possible and if it works well I would make 3 or 4 sets. Oh and just to make it more interesting this is a nonprofit so there is no money in the budget for this. Thanks in advance for your help.




3 replies so far

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mtenterprises

623 posts in 864 days


#1 posted 503 days ago

Weld up a frame out of angle iron, preferably bed rail, it’s hardened, 4 sides to fit the wood being used. lay in enough glued strips to fill most of the frame. Drop in a cull on the side where you drilled and tapped several holes, insert bolts and tighten against the wood cull untill it’s dry. There’s your basic idea. Bed rails are usually FREE, bolts are reasonabally priced. Oh, you should use Allen Head Cap Screws because they are usually hadened too. If you need a picture I’ll draw you one.
MIKE

-- See pictures on Flickr - http://www.flickr.com/photos/44216106@N07/ And visit my Facebook page - facebook.com/MTEnterprises

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mtenterprises

623 posts in 864 days


#2 posted 503 days ago


Quoin Keys


And a Quoin

A QUOIN for printing would work even better if you can get them. Quoin – Printing . a wedge of wood or metal for securing type in a chase.

-- See pictures on Flickr - http://www.flickr.com/photos/44216106@N07/ And visit my Facebook page - facebook.com/MTEnterprises

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000

3352 posts in 788 days


#3 posted 503 days ago

pipe clamps? Cheap easy to use and not complex.

You didn’t say what the disability was beyond developmentally. Makes all the difference in the world what you ask ‘em to do.
Are they given to sudden rages which are expressed in physicality? If so maybe pipe clamps wouldn’t be the best.

You also didn’t specify how many boards would be under assembly at any one time

If it’s a small number a few jigs made from a couple layers of 3/4 ply might be sufficient use long taper wedges to do the clamping paint ‘em with spray enamel and wax the paint to keep glue from stickeing

Make the channel in the ply for the all-thread by grooving the ply before assembly.

You could make it more complicated, but I rather suspect that tapered wedges will do the job well enough

-- When the moderator chooses sides, his site sucks.

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