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Making acrylic pen blanks?

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Forum topic by Elizabeth posted 503 days ago 1190 views 0 times favorited 6 replies Add to Favorites Watch
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Elizabeth

639 posts in 1314 days


503 days ago

Someone on campus is offering some acrylic sheet material for very little money, and I am wondering if anyone knows whether acrylic sheet can be used to make acrylic pen blanks. I’ve never worked with acrylic at all. They said it’s “mostly 1/4, 3/8, 1/2, some thicker, including a foot square bit of 1” thick. 90% is still papered on both sides.”

Any thoughts?




6 replies so far

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000

3352 posts in 787 days


#1 posted 503 days ago

I’d rather work polycarbonate.
Methyl methacrylate (Lucite Acrylic Perspex) takes on stresses when machined and they develop later as crazing: a whitish cloud of micro cracks

You can anneal it but it takes a 8 hours and temp must be ramped

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Elizabeth

639 posts in 1314 days


#2 posted 503 days ago

Good to know – not the best project to take on, then. Thanks!

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richgreer

4474 posts in 1245 days


#3 posted 502 days ago

I don’t know all the proper scientific names, but I have turned a product called with the marketing name of corian. It is usually used for kitchen countertops.

Turning it went well. However, to get the right look you need an some special finishing products and an ultra fine sanding mesh. It’s been a while so I can’t give you details on what you need to properly finish the pen.

Note – I am a recovering penalcohoic.

-- Rich, Cedar Rapids, IA - I'm a woodworker. I don't create beauty, I reveal it.

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000

3352 posts in 787 days


#4 posted 502 days ago

double post because I’m redundant

-- When the moderator chooses sides, his site sucks.

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000

3352 posts in 787 days


#5 posted 502 days ago

Good to know – not the best project to take on, then. Thanks!

There are plenty of Pen people who work Methyl methacrylate and seem to like it.
I’ve done endless hours of machine tool operations on the stuff making laboratory equipment and it stress crazed like who dun it unless we annealed it in a custom oven Then one day the engineers found Polycarbonate and it was like God let us back into the Garden of Eden.

-- When the moderator chooses sides, his site sucks.

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grub32

209 posts in 1219 days


#6 posted 502 days ago

I make pen blanks out of polyester resin, some use alumilite and woodcraft Sells acrylics. I do not know the exact scientific name that they are using but they turn well with sharp tools. Also, they polish up great…look at my projects to see my Xmas pen.

For a few dollars I would give it a try.

Grub

-- Science Teacher by Day, Wood Butcher by Night!!

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