How to install countersunk screws w/ plugs

I’d say if the plugs are at least 3/16 thick and since they are glued in, they are there forever.

If you’re still nervous the only alternative is to drill them out, remove the screws and drill the counter sink deeper.

-- Joe

If they’re in there forever, I’m happy. What’s the best way to remove the little nub sticking out on top? Sander? Chisel? Utility knife?

How long should I wait before doing that? 16 hours suffice?

-- Andrew - Albany. NY

I’d use a sander, and wait at least 24 hours so the moisture dissipates. If you sand it flush while it has a high moisture content, when it finally dries out, it may not be level with the surrounding surface.

-- Joe

16hrs will be long enough. Flush cut saw, chisel, sander will get you there. Good luck

I’d agree that if there is at least 3/16 glued in, they’re there forever. I cut mine close to the surface with a small dozuki saw then clean up the rest with a block plane. Sander works too but it just takes longer and I’m not the king of patience.

-- Greg, Severn MD

If you have a drill press, you can buy plug cutters in various sizes to make your own plugs from scrap pieces of whatever wood you’re using. If you don’t have a drill press, try using pieces of dowel of the right diameter or premade plugs. The premade plugs are usually sold in packages wherever you find dowels.

I go for at least 1/8” of countersink, run in my screw, squirt in a blob of glue, and tap in a plug leaving it a bit proud. When the glue dries, sand it flush and you’re good to go.

-- Adversity doesn't build character...................it reveals it.

If the plugs are very tall, and you try to sand them off, you may end up with an uneven surface. Trim them as close as you can before sanding.

Sharp chisel, razor knife, “really fine” tooth saw, etc. Patience will be your friend here. Sand using a block of wood to maintain a flat surface.

I use a tapered plug cutter that works great. Drill the plug hole with a brad point bit and follow with a pilot hole. The tapered plugs fit snug and precise. I always use a sharp chisel to trim flush.

-- Every step of any project should be considered your masterpiece if you want the finished product to reflect the quality of your work. http://www.FineArtBoxes.com

Thanks guys. I’ll go buy one of those flush-cut saws, then follow it up with sandpaper on a block. I’ll post pics when I’m done.

-- Andrew - Albany. NY

Put a thin piece of card against the plug, then use a hacksaw blade on top of the card to prevent saw marks, plug will finish slightly proud, then just a quick sand down.

-- Do or do not, there is no try