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Looking for insight re: reclaiming old barnwood>>>

6K views 22 replies 18 participants last post by  DonBroussard 
#1 · (Edited by Moderator)
Hello all!
Im a beginner woodworker that has spent the last year tooling up and setting up shop in garage. I've been tinkering around in the shop and reading up on the internet, in order to try and get a grip on the great hobby of woodworking.

Recently, I was contacted by someone that has an old barn they want torn down. I'm going to look at it tomorrow aft.
I guess my main question is…What am I getting myself into?
I've never done this before and really don't have a good grip on how to identify diff't wood species.
The guy that owns barn said he thought the posts were "locust". Is that good or bad?
I'm pretty sure what the barnowner wants is an even trade (i teardown and haul away material in return for keeping lumber)
What questions should i ask myself as i am looking at barn?
What questions should i ask barnowner? i.e.: Were animals kept in barn? (if yes, would this possibly be a sanitary issue?)

Have any of you done something like this before?

Obviously, i will have to remove nails so i dont ruin knives in planer. Probably should go ahead and get a little handheld metal detector.
Automotive parking light Plant Car Vehicle Hood


Thanks in advance for any advice!!!

*edited to add pic of barn (cant see much, barn behind pickup trucks)
 

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#2 ·
Black locust is a dense and very rot resistant wood, that is why it was used for posts. It is very hard, but also has a wonderful ring porous grain pattern like elm and ash.

Tearing down an old barn is not a small task. It requires the right kind of tools and equipment to do it efficiently and safely. If you do not have the tools and equipment or the experience in doing something like this before, you might be catching a tiger by the tail. There is a reason that people give the wood away to have a structure torn down and removed.
 
#3 ·
Never mind about the species of the wood, what do you know about demolition?

Old barns are often structurally questionable, and have had who-knows-what kind of "improvements" over the years. If it was ever painted, you might be dealing with lead paint issues - and don't forget asbestos.

Unless you know quite a bit about demolition, and have the tools and equipment to do it safely, you should probably pass on this "deal".
 
#4 ·
WD & Saw- thnx for the input

As far as my demo skills/experience:
I've never torn down and old barn before but, a friend and I demo'd a 100 yr old house. We took it to the studs. Roof, sheathing, etc, etc.
I have a little experience in framing (summers during college).
As far as tools go, I think I'm OK. I have plenty of ladders, several different types of prybars, catspaws, sledgehammers, tarps, rope, a light/handy cordless circular saw, eye pro and a nice respirator. I also have access to scaffolding if needed.

Anything else I didn't mention needed toolwise that you can think of?

Thanks and keep it coming folks!
 
#6 ·
A safety harnass would also be nice. Start with the roof, and strip that down to the rafters. Then the rafters. DO NOT take away any other structure until then. Work your way down to each level.

As for what is in a barn, wood wise? Siding is usually Dour Fir, or similar pine. Posts can be ANY type of local hardwood. Floorboards, can be almost any kind of 2x stock.

I've gotten some "Barn Wood" over the years:
 
#7 · (Edited by Moderator)
When I was a child (maybe 7 years old) my grandfather went to an auction and bought two HUGE barns. We set to tearing one of them down, piece by piece. The other one we moved whole to another site using an old car frame, some huge I beams and a lot of welding rod. None of us had any experiance, but we had common sense. Use it, and don't get killed and then you can figure out how to use all that great barn wood!

My opinion on the wood is this. If you make rustic furniture, it's great. If you want to plane and sand it into smooth boards, you'll be better off selling the stuff on craigs list (people pay BIG for barn wood) and using the money to buy the types of wood you want for whatever you make.

Whatever you do, don't pass up the oppertunity. They are few and far between. Just don't get killed.
 
#9 · (Edited by Moderator)
My only advice comes after demo. The holes left by nails will most likely contain rust. This will dull or chip planer blades. Also, the boards will contain large amounts of dirt… Make sure that you wire brush them, and blow them off repeatedly with compressed air before milling them or you will dull your blades in no time. The milling reclaimed lumber is tedious. Some is really beautiful when you mill it, and but doing it safely and without damaging your machinery is the hard part.

Make sure the owner has an expectation of exactly how much you plan to take. When you commit, some have the expectation that you want the entire barn, and and they have visions of you taking the entire thing and basically raking the lot, mowing the yard, and trimming the bushes… when you really only wanted a half of a truckload.
Remember that milling reclaimed lumber is tedious and time consuming.

Good luck.
 
#11 ·
My only caution centers on expectations. Yours and the owners.

You have your eyes on the prize: Great barn wood. Gotta look real hard at what's standing there and decide if it's worth the effort, because the owner of the barn knows what he/she wants: a clean piece of property.

Clearing the site means a dumpster filled many times over (depending on size, of course). Where to put what you pull apart and wish to save? Got dry storage to dedicate while the boards are coming off, then throughout the denailing process? Finally, what's the timeline that you are both agreeing to?

I think it's a great opportunity, so if you've got the time and other resources at the ready, go for it. Don't get hurt, though! Good luck.
 
#12 ·
Wood Beam Hardwood Wood stain Plank


Another thing to watch out for…..NAILS! Watch where you walk! An old rusty nail up into the bottom of your foot means TROUBLE! EACH board you remove, take the time to remove, or at least bend over, any and all nails. DAMHIKT

As for what some of this wood can look like…
Wood Rectangle Wood stain Flooring Floor
 

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#13 ·
I cut up quite a bit of black locust…once. It dulled every chainsaw chain I touched it with in just a few cuts, sometimes even throwing sparks from the silica that it held. I do not know if it is all like that, or if honey locust is like that, but I won't mess with it again. You know the work involved, my recommendation would be to tempre the workload against the outcome and make up your own mind from there. If the beams were walnut or even tight grained fir I would do it, but for locust I'd get the marshmallows and beer out.
 
#15 ·
We are in the process of demo on our 150 yr old barn right now! Let me tell you, it's exhausting work and we have only removed 1/3 of the roof so far ( the rotten part). And for a woman…well let's just say there is a reason God gave men more muscle and larger hands! And it''s also scary not knowing what's gonna fall next. Termites are scary too! lol Good luck!
 
#16 ·
Maybe just hook up a cable, and pull it down? Then you can just go through the pile on the ground. Find some boots with a steel sole, like the VietNam Jungle boots. That way, nails won't be going into your feet. Termite infested boards can go in their own pile, and be burned.
 
#17 ·
Questions you need to ask yourself ?
What lumber is salvagable from this barn…..all of it, some of it or none ?
Will YOU use most of the lumber or is there only some that YOU want and can then SELL the rest to others to cover cost of LABOR you are going to put into this ?
My experience tells me to take the barn in the "REVERSE of building it" Start at top, work your way down. ANY time I cut and let the walls or roof fall it wrecked more lumber than you think, lots of splintered pieces, extra cracking, etc. You will need scaffolding or some other SAFE method of RECLAIMING most of the building. IF people take the time almost ALL can be reclaimed (Other than ROTTED areas, even then some designers are using that ROTTED, WEATHERED look in plans) "Outdoor living areas for example." TIME is going to be your biggest factor in deciding is this worth it. Do you have the time to do it properly. WITHOUT seeing a picture of the barn I am only generalizing what can be done ! THIS is only my opinion. BEST of LUCK. IF I were younger I would come help…........NOT REALLY !
 
#20 ·
Consider insurance if you or someone helping has an accident. Its common around here to have barns salvaged, and many times the home owner asks about insurance or bonding. Protect yourself.

We used to make a contract for salvage rights - basically we took what we wanted for X amount of dollars. When done the owner can tare down or burn the rest. It depends on how much good wood there is in the barn. We quit taking down barns because the labor and insurance / bonds was too much. We can buy it in qty cheaper than doing the work. Most professional operations come in with a crew and large equipment - they are doing 4 - 5 barns per month. I wish I was that fast.

Invest in a metal detector - even a cheaper one will save you tons of money by the time your done.

Good Luck!
 
#21 ·
One more thing to keep in mind. It's already been said locust is hard. Let me say it again, locust is hard. Its great for outdoors because it will outlast you and your great great great grandkids. But …... if it was put up green, and it probably was, and the nail were driven in, getting them out will be like pulling teeth from an angry wolverine.

But I'd give it a shot for a bunch of weathered locust and whatever else may be in the place. You never know what treasures await.
 
#22 ·
What happens to all the unuseable debre - do you haul away/dump fees ? I use alot of salvaged wood - it is alot of work .how will you store it . takes up alot of space and time .seems like i am stacking and restaking often .needs to be kept dry . Just pointing out that it may impede on your actual woodworking let alone your life . Though I really enjoy using salvaged lumber ,rarely do I actually get to use it in my client/paid work .Takes to much labor for most things I do . Great looking barn and wow it will have alot of lumber .
 
#23 ·
My wife and I tore down an old family barn made of cypress a few years ago. We removed the tin roof, then the roof rafters, then worked our way down. The exterior boards (basically all the siding) were pretty rotten, but since the roof was intact, the hay loft and main floors were in very good shape. We salvaged the 1×12 floor boards, all of the siding and the tin roof. After about 18 months from the demolition and salvage, I still haven't pulled all the nails yet. I do plan on making a nice armoire with the cypress floor boards for my wife.

BTW, this was our first demolition and no one was hurt (to the extent of requiring professional medical attention) while harvesting the barn.
 
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