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| Forum topic by Lloyd Davies | posted 817 days ago | 2907 views | 0 times favorited | 24 replies | ![]() |
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817 days ago |
Topic tags/keywords: clamp long clamping plywood I am trying to glue a 4 foot by 8 foot sheet of ply wood to a 4 foot by 2 foot piece of plywood to get a 4 foot by 10 foot piece of plywood. My problem is that my longest clamps only go to 8 feet. Does anyone have any suggestions? The only thing I can think of right now is to tie two band clamps together and wrap them round the whole thing but that does not seem like a great solution i.e. not much pressure. Does anyone have any suggestions? -- Northern California http://www.lloydus.com |
24 replies so far
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#1 posted 817 days ago |
If you have some place long enough, you can use wedges in lieu of clamps.
Here’s the idea. But you’d have to scale it up massively. -- Chunk's Workshop pictures: http://spadfest.rcspads.com/thumbnails.php?album=135 |
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#2 posted 817 days ago |
take some scrap boards and make up some hook extensions, just take a 16” board, glue and screw a 2” block to one end, and another block to the other end on the opposite side, to get a one foot extension. I know you need 2 feet, but I would put one of these at each end of each clamp so it sits straight, rather than one end being flat, and the other raised on the extension. if your plywood isn’t going to be a finish surface, you can simply screw on a few blocks near the seam and clamp them together. |
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#3 posted 817 days ago |
If you’ve got pipe clamps you can use them in pairs with the ends grabbing each other and spanning the whole length. -- Don - I wood work if I could. Redmond WA. |
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#4 posted 817 days ago |
@drewnahant. I forgot to mention that my 8’ clamp is a pony type pipe clamp. I am having a hard time envisioning your suggestion drewnahant. @ChunkyC. It might be too massive to scale it up I think. -- Northern California http://www.lloydus.com |
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#5 posted 817 days ago |
look at this bench hook, same idea, but longer and narrower |
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#6 posted 817 days ago |
You can use rope like you would a tourniquet. I would run a groove along the two edges and add a spline for strength. -- Gary - Never pass up the opportunity to make a mistake look like you planned it that way - Tyler, TX |
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#7 posted 817 days ago |
I agree with the pipe clamp idea. Put the two clamps together like you would when you hook your pointer fingers together and pull. Or Don’s idea is good too, just pulling on a slight angle. Or use pocket screws if visibility isn’t an issue. How much pressure do you really need anyway? It’s not like that joint is going to be very strong, usually people over torque their clamps. -- some day I hope to have enough clamps to need a clamp cart! |
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#8 posted 817 days ago |
We got you covered Lloyd. Here is a cheap easy fix that Bob Simmons came up with. This will work perfect for your project. Genius. Check it out. http://lumberjocks.com/daddymunster/blog/21318 -- david roberts, spinning Tales from Topographic Oceans, no, really. |
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#9 posted 817 days ago |
Here’s the stuff! -- Chunk's Workshop pictures: http://spadfest.rcspads.com/thumbnails.php?album=135 |
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#10 posted 817 days ago |
Maybe I’m hearing you wrong but are you actually trying to butt join two sheets of plywood? If you want a 4’ x 10’ sheet of continuous plywood you scarf it. You don’t need any clamps at all. you can use staples through 1/4 plywood strips and remove them after the scarf sets up. Check out this blog entry: http://lumberjocks.com/shipwright/blog/19783 -- Paul M ..............If God wanted us to have fiberglass boats he would have given us fiberglass trees. http://prmdesigns.com/ |
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#11 posted 817 days ago |
Paul hit the nail on the head. I can’t imagine a butt joint in plywood having any strength to speak of. -- Charlie M. "Woodworking - patience = firewood" |
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#12 posted 817 days ago |
Hold it – I forgot to mention pocket hole screws. -- david roberts, spinning Tales from Topographic Oceans, no, really. |
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#13 posted 817 days ago |
If you are using “Pony” clamps, whether its on 1/2” or 3/4” pipe, just head down to the HD or other plumbing supply house and pick up a few more sections of pipe and some couplings, extend your current Pony clamps into what ever length you need. My standard pony clamps are 3’ and 5’ pipes, but if I need and 8’ or 10’ clamps I just screw on the coupling and pair up the pipes for the length I need for the job. -- James |
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#14 posted 817 days ago |
@shipwright. I think your suggestion makes most sense for a strong joint. Any idea how I might cut plywood at that kin of an angle? My table saw doesn’t go much past 50 degrees and I can’t stack it on it’s end. Can you plane plywood at that angle I wonder? I have a hard time thinking I will be able to keep the angle of about 11 degrees consistent across the 4’ width of the plywood. -- Northern California http://www.lloydus.com |
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#15 posted 817 days ago |
It is pretty easy to keep the angle constant. The layers make bands across it.. You clamp them down with the faces together. Mark off the overlap on both. (The bottom one will be sticking out the overlap distance. Longer tutorial from Duckworks Magazine: http://www.duckworksmagazine.com/07/columns/nichols/index3.htm -- Woodworking shouldn't cost a fortune: http://lowbudgetwoodworker.blogspot.com/ |
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