Advice Needed - Small repeated cuts

Run your jig saw up against the side of a speedsquare .. .. cut away.

If you have a router make a fence and go to it.

-- Genius is immediate, but talent takes time.

I’d rough cut with the jig saw and clean up with a router and template jig.

-- Dave Herron, Boise, ID -- “That which does not crash the browser, makes it stronger”

Yeah – a straight piece of something as a guide and a template-cutting bit would make this a pretty easy operation… You’ll get nice flush cuts.

-- Tom's Workbench - http://tomsworkbench.com

Rough most of the material out with the Jig saw, tidy it up with the router (1/4” pattern bit will leave minimal round corners) and template jig and square the corners with a very sharp chisel.

Take your time with the template, make sure it is dead-on accurate, and sand the guide surfaces dead-flat (this will make for very clean/smooth cuts).

When using the chisel, you will have to re-hone it quite often to keep that pristine sharpness, but it make the work easier and more accurate.

-- Tony - All things are possible, just some things are more difficult than others! - SKYPE: Heron2005 (http://www.poydatjatuolit.fi)