Cabinet Door confusion

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Forum topic by dbol posted 09-21-2010 02:35 AM 1065 views 0 times favorited 2 replies Add to Favorites Watch
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136 posts in 3240 days

09-21-2010 02:35 AM

Topic tags/keywords: question

I am making a door for my brother to cover his breaker box panel. He is not paying me so I am trying to figure out how to make a door without buying anything. I had 3/4 inch hardwood flooring and I milled it down to about 9/16th’s. I was planning on gluing these together to make a panel then rabbeting out the back and pin nailing to a mitered corner frame.
I don’t think it is going to work though. To much expansion and contraction. Especially since it is in basement. Should go for it or buy a sheet of oak ply and use that instead. Or leave a gap around the panel and frame. I have some other router bits but none that will work. I defintley need a rail and stile set up but won’t get until christmas or birthday.!

From Drop Box
From Drop Box
From Drop Box

also what is an easier way to up load a pic directley from you hard drive?

2 replies so far

View Colin 's profile


93 posts in 3053 days

#1 posted 09-21-2010 05:13 AM

if you decide to go with your flooring panel, definitely leave at least a heavy 1/16” gap around all the edges and you can try securing the panel to the frame with silicone. Just let it sit for a couple weeks before you put much pressure on the panel or it will pop out. You’re right, plywood would be much more stable though.


View Kent Shepherd's profile

Kent Shepherd

2718 posts in 3528 days

#2 posted 09-21-2010 04:55 PM

I would use some type joint on the mitered frame. If you have a doweling jig, that is a good way to go. If not you might do a spline on your table saw, like many do a picture frame. Then do what knucklenut advised.
The panel does need to float in the frame. Don’t glue it in. If you leave about 1/8” gap in the bottom of the groove, you can use Space Balls—-available from Rockler pretty cheap. They allow for expansion and contraction.


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