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Forum topic by NBeener posted 03-27-2010 11:22 PM 1386 views 0 times favorited 11 replies Add to Favorites Watch
View NBeener's profile


4816 posts in 3142 days

03-27-2010 11:22 PM

Topic tags/keywords: humor zero clearance insert mahogany bandsaw band saw zci


Fess up.

Who’s got a Mahogany Zero Clearance Insert on their band saw???

Ante up??

I’m in.

Yankees never throw anything away….” :-)

Those with a truly keen eye will notice the tiny blood stain, just to the left of the blade.

This is how I’m signing my work … for now ;-)

-- -- Neil

11 replies so far

View Dick, & Barb Cain's profile

Dick, & Barb Cain

8693 posts in 4267 days

#1 posted 03-27-2010 11:26 PM

I’ve never seen mahogany bleed.

I sure hope it’s not yours.

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN.

View mtkate's profile


2049 posts in 3293 days

#2 posted 03-27-2010 11:29 PM

Looks like a perfectly cut circle. Hopefully the blood was from a splinter…

View NBeener's profile


4816 posts in 3142 days

#3 posted 03-27-2010 11:37 PM

Ya, know, mtkate .... I almost never know why I’m bleeding. I just seem to … suffer for my art :-)

The Grizzly uses an oddball size for its inserts. I started with a 3” hole saw, and then … got creative.

The pilot hole, for my hole saw, is roughly the same diameter as the non-business end of a Bic pen.

I stuck the end of the Bic into the hold in the Mahogany disc, and then moved the disc gingerly toward the spindle on my oscillating spindle sander.

Once it made light contact, I held the Bic firmly against the sander’s table, and—using a (non-bleeding) finger, slowly spun the disc around the Bic pivot point—taking off just a touch, a few times, until it was a snug press-fit on the band saw.

Then … the free-form drilling of the ZCI ensued … although … if what you’re cutting covers the entire ZCI … I’m not sure you’re really getting any dust collection through the insert…..

-- -- Neil

View lew's profile


12019 posts in 3723 days

#4 posted 03-27-2010 11:40 PM


How thick?

-- Lew- Time traveler. Purveyor of the Universe's finest custom rolling pins.

View NBeener's profile


4816 posts in 3142 days

#5 posted 03-27-2010 11:51 PM


Good question.

The stock I cut mine from is 0.130” thick.
The bulk of the OEM insert measures 0.160” thick.

If I tapped the shop-made ZCI all the way down, it wouldn’t be flush, but … it’s a tight enough fit that it sits nicely right at sea level.

-- -- Neil

View Beginningwoodworker's profile


13345 posts in 3641 days

#6 posted 03-28-2010 12:17 AM

It looks nice.

View patron's profile


13600 posts in 3309 days

#7 posted 03-28-2010 12:26 AM

detroit , huh ?

with a tag like ’ beaner ’ ,

i figured you for a lowrider from east L. A. !

-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle

View Jim Bertelson's profile

Jim Bertelson

4170 posts in 3133 days

#8 posted 03-28-2010 03:03 AM

..........hey, you communicating from the Matrix…......Oh well….....some day I will replace my toy bandsaw….......


-- Jim, Anchorage Alaska

View SawDustNeophyte's profile


115 posts in 3067 days

#9 posted 07-25-2012 12:29 AM

Ahhh, the requisite blood sacrifice.The ZCI should serve you well now that it has it’s price. ;)

-- So many tools, so little money. *heavy sigh*

View tyskkvinna's profile


1310 posts in 2954 days

#10 posted 07-25-2012 01:03 AM

Incidentally I have a mahogany ZC insert for my table saw. It was handy.

-- Lis - Michigan - -

View crank49's profile


4030 posts in 2939 days

#11 posted 07-25-2012 02:04 AM

Well dang.
I thought Neil was back. . . till I noticed this thread is 850 days old.

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