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Shouldn’t your customer be taking the pen to be engraved instead of asking you to do it? By the time you figured it out, the labor and material that you would charge him would be more expensive than him getting someone professional to engrave the name. If you must do it yourself you could try a hobby store and get some printable decals used for models.

-- Ed

Maybe you could use a decal. Here is a blog that Kerux did on the subject. Here is another blog on the subject by grub32.

-- - Jim, Carroll, OH

You could always send it out to be engraved by laser. Go over the the IAP and search for engravers. They charge about $5.00. Three that do it are: Constant’s ID is Constant Laubscher,
Stan Cook is MRCook4570
Ken Nelson is Laserturner

-- Chip -----------http://www.penmanchip.com-----------------Micah 6:8

How about masking and sandblasting the letters into the wood?

Just a thought.