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Forum topic by ronstar posted 1641 days ago 821 views 0 times favorited 4 replies Add to Favorites Watch
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ronstar

115 posts in 2336 days


1641 days ago

I’m building a toy box out of alder and and walnut to have a rustic look like this by Rustic Bru. I plan to make the panels out of individual boards – probably 3-4 horizontal alder boards per panel joined by my own tongue and groove joints. I do not plan on gluing the boards together to form the panel – just dry fit. If I make the panel boards 3/8” thick, I would end up with 1/8” for the tongue.

Since I have no kids, I have no idea how rough a little guy can be with his toybox. Is it possible for him to kick the panels and break the tongue and groove? Should I make them thicker? Or should I change to plywood for the panels?

-- Ron, Northern Illinois


4 replies so far

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wseand

2119 posts in 1667 days


#1 posted 1641 days ago

I would go with 1/2” stock and 1/4” tongue. Kids can be brutal. What width is your stiles and rails.

-- Bill - "Freedom flies in your heart like an Eagle" Audie Murphy

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ronstar

115 posts in 2336 days


#2 posted 1640 days ago

Sounds like good advice. stiles and rails 3-3/4” x 1-1/8” thick. posts are 3-3/4” x 1-3/4” thick. So I can go up 1/2” thick on the panels with no problem – maybe a little thicker

-- Ron, Northern Illinois

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Toolz

1003 posts in 2368 days


#3 posted 1640 days ago

Good luck with your toy box. Be sure to incorporate some sort of locking hinge that will keep the top/lid open when the kids get excited. I had a 2 year old nephew that was killed when the lid of the toy box his dad made fell on his neck when he was trying to reach a toy in the bottom of the toy box.

-- Larry "Work like a Captain but Play like a Pirate!"

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ronstar

115 posts in 2336 days


#4 posted 1639 days ago

Toolz- sorry for your loss. I suspected something like this could happen and talked about it with mothers of young children, but I never heard of anyone that had experienced such a nightmare

I’ve been thinking for the last 2 weeks how to make this thing safe. I’m using the Rockler safety hinges, rounding the edges

-- Ron, Northern Illinois

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