Re-working Double Hung Windows to Match New Jam liners

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Forum topic by Steve_RW posted 10-26-2015 10:33 PM 562 views 0 times favorited 1 reply Add to Favorites Watch
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3 posts in 946 days

10-26-2015 10:33 PM

Topic tags/keywords: moulding knife cutters

I am in the process of reworking over 30 pairs of double hung windows to fit new jam liners. I am wondering if a set of custom moulding knives would simplify the process of re-cutting the window stiles but I am concerned about safety. Because I am working on complete windows they are not really easy to guide on more than one side and the bottom.

Currently I have been making a dado cut (0.165” deep x 0.664” wide) in the stile and then routing a 30 chamffer on the sides of the dado like the drawing below.

Does anyone have ideas on a safe and simpler way for me to make these cuts?


1 reply so far

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3 posts in 946 days

#1 posted 12-13-2015 06:03 PM

I decided a safer way to make the profile cut was a customer router bit and power feeder on my router table to help process the large windows. Expensive router bit it works great…still cheaper than buying all new windows.

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