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Circle cutting router jigs

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Forum topic by DynaBlue posted 32 days ago 298 views 0 times favorited 5 replies Add to Favorites Watch
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DynaBlue

62 posts in 91 days


32 days ago

Okay LJ’ers,

I’m looking to see who has the slickest circle cutting jig for a router that’s willing to share the design. I’m looking to make a 36” circle in 1” cherry and I’ve already got the circle roughed to 36 1/8” using a bandsaw. I’ve looked online at several different jigs but I wanted to see how you’ve tapped the creative juices on this forum. I intend to use a spiral upcut bit since I’ve already got a pivot hole in the bottom. That should give me the cleanest edge, right? I know this won’t eliminate sanding but it’d probably be faster than sanding off the rough marks from the bandsaw.

Any assistance would be appreciated.

Blue

-- Mistake? No, that's just an unexpected design opportunity....

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HeirloomWoodworking

136 posts in 640 days


32 days ago

Hey Blue

You can check out my blog on making circular dished trays with a router and jig.
http://lumberjocks.com/HeirloomWoodworking/blog/8053

All you would have to do is adjust the size of the jig to your own dimensions and use the jig to cut your blank to the correct diameter. This method is deadly accurate and I have used the jig for a variety of applications since I made my own jig.

Good Luck
Trev

-- Trevor Premer Head Termite and Servant to the Queen - Heirloom Woodworking

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John Gray

1762 posts in 786 days


32 days ago

Narm had a show that included making a band saw jig to cut circles with there’s a tape/DVD about it, it’s a very handy jig.
It’s in this jig show: DVD &/or Measured Drawing Item #0101.
http://www.newyankee.com/getproduct.php?0101

-- Only the Shadow knows....................

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a1Jim

17211 posts in 477 days


32 days ago

Here’s another way I use this method a lot.

http://lumberjocks.com/Grumpy/blog/6614

-- Jim from Heirloom Woodshop, custom furniture ,maker, woodworking school, heirloomwoodshop.com

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DynaBlue

62 posts in 91 days


32 days ago

Great ideas, and thank you! Now, do you use a plunge router to start the cut or how do you start cuts without the bit being in contact with the work? I saw in the video from Trev (hadn’t seen that particular jig before) that it looked like the router is started and then moved into contact with the workpiece before the first rotation is started, was that right? What about with the jig you use, Jim?

-- Mistake? No, that's just an unexpected design opportunity....

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HeirloomWoodworking

136 posts in 640 days


32 days ago

You got it correct Blue.

The depth is set on the router. You then bring the router bit into the blank, holding the router against the clamped stop, then spin the wood blank around the entire circumference. Re-adjust depth of router and repeat, until the blank is cut across the entire depth desired.

I like Grumpy’s jig as well. It would take less manufacturing than the jig I used. since I have not used that one, I am not sure which one would be more accurate.

Trev

-- Trevor Premer Head Termite and Servant to the Queen - Heirloom Woodworking

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