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Door Repair

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Forum topic by Bruce posted 43 days ago 218 views 0 times favorited 7 replies Add to Favorites Watch
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Bruce

34 posts in 1117 days


43 days ago

I have a single panel door of solid fir that has a hole in the flat panel. Is there a way that I can get the door joints apart on the top and bottom so I can replace the panel? Another alternative would be to cut one side of the door frame off, then remove and replace the panel. The door frame joints seem pretty tight still so getting them apart presents a problem. Thanks in advance for any advice!
Bruce Ebling

-- Bruce Ebling

View Dick, & Barb Cain's profile (online now)

Dick, & Barb Cain

7050 posts in 1199 days


43 days ago

I’d like to see a picture of it.

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

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Bruce

34 posts in 1117 days


42 days ago

View bentlyj's profile

bentlyj

796 posts in 369 days


42 days ago

Hey Bruce,
An easier quick fix may be to just glue on a pc of 1/8” masonite to each side and caulk it around the edges and repaint. You (might) would want to cut out the damaged area and put in a filler pc. just to fill the gap.

View Dick, & Barb Cain's profile (online now)

Dick, & Barb Cain

7050 posts in 1199 days


42 days ago

Use a router, with a straight bit, & rout down to the panel, remove the old panel, & replace using a quarter round molding to hold the new panel in.

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

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FirehouseWoodworking

109 posts in 173 days


42 days ago

I agree with Dick & Barb, but before using a router, I’d recommend using some paint stripper on the molding. If the molding is a separate piece, there will be brads securing it to the door frame. That would be a really bad thing on router bits! And if you were able to remove the molding, you won’t have to make more!

You might want to try both sides of the door. I have run into similar doors where one side was actually molded into the stiles and rails and the other side was “add-on” molding to allow for panel (usually glass) replacement.

Cheers!

-- Dave; Lansing, Kansas

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a1Jim

17168 posts in 476 days


42 days ago

Ether way will work

-- Jim from Heirloom Woodshop, custom furniture ,maker, woodworking school, heirloomwoodshop.com

View Bruce's profile

Bruce

34 posts in 1117 days


42 days ago

Thanks everyone! Such quick and good advice. I think I will try the router after stripping the door. You guys rock!!

-- Bruce Ebling

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