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Angle cuts with dado blade

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Forum topic by harrywho posted 1775 days ago 4211 views 0 times favorited 12 replies Add to Favorites Watch
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harrywho

112 posts in 1856 days


1775 days ago

Topic tags/keywords: blade

This may be a stupid question but, can you safely cut an angled groove, say 15 degrees, with a dado blade?

-- Harry, Indiana


12 replies so far

View lew's profile

lew

9989 posts in 2379 days


#1 posted 1775 days ago

I have made these types ot cuts. Use feather bosrds to keep everything held securely. My dado set is only 8” so it could somewhat limit the depth of the dado but so far I’ve only had to make 3/8 to 1/2” deep cuts. If you have a metal blade insert, be careful the blade doesn’t hit it.

-- Lew- Time traveler. Purveyor of the Universe's finest custom rolling pins.

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harrywho

112 posts in 1856 days


#2 posted 1775 days ago

Thanks, the depth of the cut would only have to be 1/4” or even a little less on the shallow end. I have a Delta contractors saw and was considering a Freud 6” dado blade. The trouble is it may need to be 1” or more in width. I want to make a display stand that would hold the bottom edge of some trays that I am makeing so they could lean against the wall and not slide. Maybe I could just make a flat groove. Think it would work?

-- Harry, Indiana

View Kent Shepherd's profile

Kent Shepherd

2697 posts in 1910 days


#3 posted 1775 days ago

Use a table saw sled. You can do angles easily that way. My sled has an adjustable angled fence which makes it very easy and safe to do this.

-- She thought I hung the moon--now she just thinks I did it wrong

View Jerry's profile

Jerry

2179 posts in 2170 days


#4 posted 1775 days ago

Be carefull, sounds like their could be some risk of kick back. I have built a latter for a bunk one time and had to cut angled dados to hold the treads secure, not the way you are describing though.

-- Jerry Nettrour, San Antonio, www.topqualitycabinets.net

View CutNRun's profile

CutNRun

122 posts in 2470 days


#5 posted 1775 days ago

Cut the dado using a router and pattern cutting bit. Clamp two boards on either side of the trays or board that define the width of the desired dado. The bearing of the pattern cutting bit rides against these straight edged boards. The bit doesn’t need to be full width of the dado and you can make multiple passes if necessary to reach the desired depth of cut.

-- CutNRun - So much wood, so many trails, so little time

View Damian Penney's profile

Damian Penney

1140 posts in 2615 days


#6 posted 1775 days ago

I don’t see why you couldn’t do that.

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View SnowyRiver's profile

SnowyRiver

51451 posts in 2104 days


#7 posted 1775 days ago

You should be able to cut angled dados on a TS without any problems. I have done this many times. There is a limit on how deep you can cut depending on the blade diameter, but it works fine.

-- Wayne - Plymouth MN

View TheDane's profile

TheDane

3715 posts in 2287 days


#8 posted 1775 days ago

The 6” dado stack would probably be OK, but I’m not sure you can get 1” width … every dado set I have ever seen maxes out at 13/16”.

There is a huge risk of kickback which you can reduce with featherboards or a sled on the TS, but if you have a router table I would go the way CutNRun suggested.

-- Gerry -- "I don't plan to ever really grow up ... I'm just going to learn how to act in public!"

View UnionLabel's profile

UnionLabel

660 posts in 1824 days


#9 posted 1775 days ago

I do it with my RAS all the time, even 45 degrees. No problem. All I have done on a table saw is 7 and 22 degree with out a hitch. Good miter fence will keep everything steady. Clamp a stop block to the opposite end of the fence, this will steady the work piece and makes the cut repeatable with out having to realign.

-- Methods are many,Principles are few.Methods change often,Principles never do.

View UnionLabel's profile

UnionLabel

660 posts in 1824 days


#10 posted 1775 days ago

I can fudge 1” with my dado stack, but I have to use my shim set and then there is some cleanup in the bottom, but all in all not too bad.

-- Methods are many,Principles are few.Methods change often,Principles never do.

View harrywho's profile

harrywho

112 posts in 1856 days


#11 posted 1774 days ago

Thanks for the advice guys. Maybe I will just get a 6” dado and ease into it. If nothing else it gives me an excuse to buy a dado blade.

-- Harry, Indiana

View bendisplays's profile

bendisplays

39 posts in 2024 days


#12 posted 1774 days ago

You would use dado blades typically if you were making a deep cut. It is very easy to make the cuts this way. If you are cutting at a 15 degree angle, and the deepest depth is 1/4 of an inch, then one side of the cut will be at or close to the surface. (a little trigonometry on 1 inch cut)

Now depending on the wood, you are going to get some surface chipping by cutting this way with the dado blade. At angles your blade has more chances of kicking and this becomes worse with a dado. A small depth like you have probably wont be any problem.

I concur with TheDane & CutNRun. Using a router is going to be the safest and will also give you the best results.

Cheers,

Ben

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