Inlay Template?

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Forum topic by JJackson posted 09-16-2009 08:02 PM 2857 views 0 times favorited 8 replies Add to Favorites Watch
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104 posts in 4046 days

09-16-2009 08:02 PM

Hey all,

I have a customer who wants me to inlay the shamrock of Notre Dame into a piece of furniture I am making. I do not own a scroll saw, so I was wondering how one might go about doing this? Anybody have any advise for me?



-- Jeff, Indiana

8 replies so far

View lew's profile


12017 posts in 3718 days

#1 posted 09-16-2009 08:07 PM

Depending on the size of the Shamrock, you could use a router inlay bushing/bit. The only problem might be getting the piece that will become the “inlay” cut free from the stock. Maybe resawing on a bandsaw?

-- Lew- Time traveler. Purveyor of the Universe's finest custom rolling pins.

View Joe Watson's profile

Joe Watson

316 posts in 3509 days

#2 posted 09-16-2009 08:09 PM

i bought a inlay router bit and made a base for mine to make a heart inlay

-- Got Wood?

View navyman's profile


151 posts in 3369 days

#3 posted 09-16-2009 08:59 PM

On a test board, lay out your pattern and go over it with a sharp knife then use a small router bit and hog out the center ease upto the sides of your pattern not to tought the out line. use a small chislel for that. The hog out should;nt be more than 1/4” deep. then cut out your pattern a little bigger than the hog out a file it to fit. I hope this helps.

-- Michael . USN ( Ret ) Batesville,AR

View TopamaxSurvivor's profile


18244 posts in 3639 days

#4 posted 09-17-2009 01:29 AM

When you get to the line, a few degreees of taper on the inlay and the hole it goes into is a lot easier to get a good fit that perfectly perpendicular sides.

-- Bob in WW ~ "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View interpim's profile


1170 posts in 3421 days

#5 posted 09-17-2009 01:32 AM

I cut the inlay for my guitar tuner head with a chisel… it took a while, but I didn’t have a router bit that was smaller than 3/32 wide LOL

-- San Diego, CA

View Wingstress's profile


337 posts in 3478 days

#6 posted 09-17-2009 01:34 AM

I’d cut a template out of hardboard with a bandsaw, jigsaw, coping saw, what every you have. Use double sided tape to place the template on your work piece and then use the inlay router bit that Joe Watson recommended up above. Should be pretty easy. Make a couple test cuts on some plywood scraps or something…

-- Tom, Simsbury, CT

View LesB's profile (online now)


1676 posts in 3406 days

#7 posted 09-17-2009 02:02 AM

First it would help to know how large the inlay will be. For smaller ones, say up to 6” or so the router inlay guide bushing method works perfectly. Make your pattern in 1/4” hard board and follow the instructions that come with the bushing kit. Most of the woodworking catalogs have it. Check this one out.

-- Les B, Oregon

View brewtang's profile


15 posts in 3477 days

#8 posted 09-17-2009 02:14 AM

This is a great set made by Whiteside. You’ll have to cut out the template, to use…but that shouldn’t be too hard using a jig saw, etc.

-- Billy, Jacksonville

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