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Endgrain Floor - Made from scratch #1: Endgrain Flooring (Cobblewood)

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Blog entry by Thomas Porter posted 2261 days ago 16376 reads 8 times favorited 4 comments Add to Favorites Watch
no previous part Part 1 of Endgrain Floor - Made from scratch series Part 2: Buying the Materials »

NOTE TO THOSE WHO WANT TO DO THIS…
Please don’t use regular grout like me. The wood shrinks slightly and is allowed to move because of the urethane adhesive remaining pliable. There’s tiny little cracks where the wood has separated on the outer tiles in the room. It’s not going to weather well, so I’m replacing the grout in the near future. Thank goodness endgrain floors are cheap material cost. :-) Everything else I did was fine, but the grout was an experiment that proved bad. I’ll leave this project here so you can see it, but be warned – I have now decided to try other grout mixes using flexible wood filler or epoxy/resin/sawdust mixes.

About 4 years ago I did the entire 1st floor of my condo in redwood endgrain. It was time consuming, difficult, aggravating, and one of the most fun projects I’ve ever done. I have decided to take you guys through a step by step journey as I do a new endgrain floor in my house. I’m going to start with one room at a time and take you through the process of building the floor from scratch. I’ll also throw in some of the information I’ve found about end grain flooring as I go along. Once the project is finished, I’ll compile a video of it all so you can see it in a compressed time lapsed way. Until that day… you’ll have do do with pictures and wordy paragraphs as I try and test some of the new ways I’ve devised to make this floor happen in a more efficient manor than the first time I did it. If you want to see the floor I did before please look at my projects gallery. It’s in there.

I just started the tear down process of the room. I took out al the furniture. I removed the carpet, tack strips and junk on the floor. Now I’m going to clean it off and begin preparing the subfloor. Here’s where I’m at… These will serve as the “before” pictures…

Endgrain floor
Endgrain floor
Endgrain floor
Endgrain floor

-- Thomas Porter, Phoenix, AZ, www.thomasporter.com



4 comments so far

View Toolz's profile

Toolz

1003 posts in 2346 days


#1 posted 2261 days ago

Neat idea. I watched a show on one of the home improvement channels a few years ago that featured an end grain floor done with small slabs of tree limbs of various diameters. If memory serves they used oak grown on their property.

-- Larry "Work like a Captain but Play like a Pirate!"

View TomK 's profile

TomK

504 posts in 2478 days


#2 posted 2261 days ago

I’m looking forward to this! I want to do my foyer in end grain mesquite , border with another species.

-- If you think healthcare is expensive now, wait until it's free! PJ O'Rourke

View Scott Bryan's profile

Scott Bryan

27251 posts in 2425 days


#3 posted 2261 days ago

I enjoy doing flooring. It is such a dramatic way of changing the rooms appearance. This is going to be an interesting post.

-- Challenges are what make life interesting; overcoming them is what makes life meaningful- Joshua Marine

View Thomas Porter's profile

Thomas Porter

127 posts in 2735 days


#4 posted 2259 days ago

Wow… mesquite. That would be fun. You’d go through a couple of blades that’s for sure. I’ll be making about 900 cuts on the tablesaw to make enough pieces for this 160 sq ft. room alone. I did over 12,000 cuts on the condo project I did. I’m using Douglas Fir for this one. I used Redwood for the last one. I can’t imagine what hardwood like mesquite would be like, but one things for certain…. it would be gorgeous.

-- Thomas Porter, Phoenix, AZ, www.thomasporter.com

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