The absolute worst time to find out you’ve made a mistake is while the glue is drying. So this part focuses strongly on the importance of a dry assembly, which I consider to be an essential part of the glue up process. By the end we’ll have a partially glue-up entertainment center.
A few of the topics covered in this part:
- Gluing trim pieces.
- Using biscuits.
- Clamping strategies.
- Using a wood filler to hide miter flaws.
- Cutting the big bevels on the top and bottom trim.
- Sanding.
- Dry assembly strategy.
- Measuring and cutting the back panels.
- Initial glueup.
New Project Plan!!
If you are interested, we now have a digital plan available for this project. The set includes a PDF plan/cutlist and a full-featured Sketchup file. The download is available in the Wood Whisperer Store.
-- For free video tutorials and other cool woodworking stuff, check out http://www.TheWoodWhisperer.com






















13 comments so far
Kent Shepherd
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805 posts in 178 days
posted 61 days ago
Good presentation as always, Mark.
-- Kent Shepherd * The goal is-----More Tools!
thewoodwhisperer
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319 posts in 1076 days
posted 61 days ago
Thanks Kent.
I also wanted to add a few thoughts since these questions came up on my blog. A few folks were wondering two things: why biscuits (and not Dominos), and why not cut the trim on the tablesaw? Good questions, but both have the same answer. The challenge with this project was to stick with minimal (or lower priced) tooling. So although you don’t need the biscuits for the trim, they really help a lot for alignment. And the biscuit joiner is probably the most realistic option for most people. But hands down, the Domino would have been a better choice if I were making this without the self-imposed challenge.
And the trim would be easier to cut on the tablesaw, but then you have to come up with a good clamping strategy using beveled cauls. Again, if i were making this without the “challenge”, I would probably still cut the bevel after the glueup. Only I would have used a tracksaw to make the cuts for better control.
-- For free video tutorials and other cool woodworking stuff, check out http://www.TheWoodWhisperer.com
Kent Shepherd
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805 posts in 178 days
posted 61 days ago
I was going to recommend using the Festool plunge saw, but realized you were showing the more common way to do this. Obviously the Festool saves a lot of measuring, and gives a cleaner cut. I do agree with the way you showed. Anyone has access to that method so it is more practical.
Thanks again.
Kent
-- Kent Shepherd * The goal is-----More Tools!
thewoodwhisperer
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319 posts in 1076 days
posted 61 days ago
It wasn’t until this project that I realized how hard it is to go back to more basic tooling. Every cut I made with my circular saw, I heard the siren’s song of the TS55 calling my name and my PM2000 was sending telepathic signals my way….....”Use me instead….....you know you want to…....” lol
-- For free video tutorials and other cool woodworking stuff, check out http://www.TheWoodWhisperer.com
gbear
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103 posts in 991 days
posted 61 days ago
Nice job as usual Marc…very informative. Maybe a little blue tape along those dados would help remove that over-glue.
-- gbear, Carmichael, CA
Scott Bryan
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20538 posts in 714 days
posted 61 days ago
This is another nice tutorial, Marc.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
Mike
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140 posts in 275 days
posted 61 days ago
Great job Marc! Like the video.
-- Mike, VT
sandhill
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608 posts in 816 days
posted 60 days ago
I was looking at one of your earlier video POD casts and I have to say you have come a long way. Very professional and well done. Check your mail
-- Sell it here> http://woodworkerslist.com
robbi
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171 posts in 847 days
posted 59 days ago
Marc,
Always enjoy your tutorials, can’t believe how much I learn just by watching you do stuff. Often it is very logical to do certain things but I seem to never think of the “simple” way, I always end up doing it the “hard” way…until I watch one of your videos….thanks for sharing your knowledge.
-- robbi-Yadahooty!
a1Jim
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16577 posts in 469 days
posted 59 days ago
Good Job Marc
I find it kind of Ironic that the the woodwhisperer has metal cabinets.
-- Jim from Heirloom Woodshop Southern Oregon
thewoodwhisperer
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319 posts in 1076 days
posted 59 days ago
Why? I’m the wood whisperer, not the plywood whisperer. ;)
Actually, I have a strong preference for storing my finishes and other potentially dangerous liquids in metal cabinets. I know they aren’t fire-rated or anything but it makes me feel a little safer. God forbid there was some sort of ignition, I would hope the metal cabinet would prevent or at least slow down the spread of the fire.
-- For free video tutorials and other cool woodworking stuff, check out http://www.TheWoodWhisperer.com
a1Jim
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16577 posts in 469 days
posted 59 days ago
Hey Marc
My comment was meant as an observation not as a criticism . As usual your approach is well thought out.
-- Jim from Heirloom Woodshop Southern Oregon
Beginningwoodworker
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4101 posts in 565 days
posted 57 days ago
Nice tutorial, Marc.
-- CJIII Future cabinetmaker