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    <title>thewoodennewfie's Blog at LumberJocks.com</title>
    <link>http://lumberjocks.com/thewoodennewfie/blog</link>
    <pubDate>Mon, 09 Feb 2009 00:17:01 GMT</pubDate>
    <description>Building a Les Paul Junior copy. </description>
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      <title>Guitar Build #1: Les Paul Junior Copy - My First Attempt</title>
      <link>http://lumberjocks.com/thewoodennewfie/blog/7410</link>
      <description>
        <![CDATA[<p>Well last year I took it in my head to build a Les Paul Junior style guitar.  Why?  Not really sure.  I&#8217;ve got 2 Strat style guitars now and wanted an LP style and figured I take a shot at it.  A local guitar shop had a damaged LP Junior style that I picked up for $40 and I managed to salvage the neck and electronics for my build.  Basically, that left me with building an LPJ style body.  Can&#8217;t be much to routing a neck pocket, pickup recess, electronics recess, bridge holes etc&#8230; right? ..... will I ever learn that nothing is what it seems.  Follow me through my build as I highlight some of the progress thus far.</p>


	<p>This being my first build, I didn&#8217;t want to spend a big amount on exotic or nicely figured woods since I truly expected to butcher it at some point.  So poplar was the choice &#8211; fairly hard and dense and cheap.  Picked up a rough cut 10&#8221; wide 2&#8221; thick piece that was approx 5ft long for $30.  My wife wondered what I was going to do with it and I don&#8217;t think she believed it would become a guitar (and to some extent, neither did I)!!!</p>


	<p>Section of rough piece cut and ready for planer.  I brought it from 2&#8221; thick down to approx 1.5&#8221;.  I was a bit worried since there was a fair bit of cup in the board but getting it down to 1.5&#8221; removed all of that.</p>


	<p><img src="http://i272.photobucket.com/albums/jj176/camaroz281le/GuitarBlank.jpg" title="Rough Blank" alt="Rough Blank" /></p>


	<p>Next up, make the template.  Based on the shape of the body that came off the guitar I bought, created the template from 1/4&#8221; MDF.</p>


	<p><img src="http://i272.photobucket.com/albums/jj176/camaroz281le/Template.jpg" title="Template" alt="Template" /></p>


	<p>The original piece was 10&#8221; wide and I needed approx 13&#8221;.  So jointed a few pieces and put together the blank needed.  I was quite satisfied with the joint considering it was done on the table saw (I don&#8217;t have jointer).  This shows the blank with the template pattern traced.</p>


	<p><img src="http://i272.photobucket.com/albums/jj176/camaroz281le/PlanedPattern.jpg" title="Blank with template pattern" alt="Blank with template pattern" /></p>


	<p>The next major challenge was the neck pocket.  Unlike a Strat, the neck on a LP style has a slight neck angle (rake angle I believe they call it???).  Using the body from the original guitar, I determined the required angle and built a jig that allowed my router to cut out the exact shape of the neck pocket and the required angle (I&#8217;ll get a pic of the jig later &#8211; don&#8217;t have one right now).  I set the neck in the original guitar and marked a line on it parallel with the top of the guitar body.  After routing my neck pocket in a  couple of test pieces, I found that the neck was dead on when placed in these test pockets.  So off to the my blank to get it all setup.</p>


	<p><img src="http://i272.photobucket.com/albums/jj176/camaroz281le/Guitar1.jpg" title="Neck pocket done" alt="Neck pocket done" /></p>


	<p>Now that it&#8217;s starting to look like a guitar, I&#8217;m getting excited.  Next step, pickup + electronics cavities + holes for bridge/tailpiece.  Some basic jigs + router + template guides and viola &#8211; here it is:</p>


	<p><img src="http://i272.photobucket.com/albums/jj176/camaroz281le/Guitar6.jpg" title="Routed parts completed" alt="Routed parts completed" /><br /><img src="http://i272.photobucket.com/albums/jj176/camaroz281le/Guitar5.jpg" alt="" /></p>


	<p>Finish &#8211; What to do?<br />Originally, I was thinking a deep blue.  I wanted something that would allow the wood grain to show through and didn&#8217;t just want to paint it over.  I look at a number of different shades of blue but nothing was jumping out at me.  Then, for some reason, I decided on cherry (talk about a 180 degree turn).  I used a water based stain that went on really nice and I think allowed the natural look of wood to shine through while still giving it a nice color.  Once the cherry stain was on, next was the wipe-on-poly.  I started to apply the poly as per the instructions on the can &#8211; with a foam brush.  Although it was going on, I was having problems with getting a nice silky smooth surface and air bubbles in the poly were bothering me.  Thanks to advice from some fellow WW at another forum, they suggested that I truly &#8220;wipe on&#8221; the wipe on poly with a cloth (what a concept &#8211; wiping on wipe-on poly : why didn&#8217;t I think of that????).  Here is what it looks like to date:</p>


	<p><img src="http://i272.photobucket.com/albums/jj176/camaroz281le/guitar_with_poly3.jpg" title="Stained and Poly'ed" alt="Stained and Poly'ed" /><br /><img src="http://i272.photobucket.com/albums/jj176/camaroz281le/guitar_with_poly4.jpg" alt="" /><br /><img src="http://i272.photobucket.com/albums/jj176/camaroz281le/guitar_with_poly5.jpg" alt="" /></p>


	<p>Thus far, I&#8217;m quite pleased with the build.  I&#8217;ve learned a hell of a lot, especially when it comes to finishing.  Next step, prep the cavities for the electronics.  More pics when that happens.</p>


	<p>Thx for looking.</p>]]>
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      <pubDate>Mon, 09 Feb 2009 00:17:01 GMT</pubDate>
      <guid>http://lumberjocks.com/thewoodennewfie/blog/7410</guid>
      <author>thewoodennewfie</author>
      <dc:creator>thewoodennewfie</dc:creator>
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