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From log to box in less than a month #3: Shaping & Lower interior

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Blog entry by sras posted 05-02-2013 02:30 PM 983 reads 0 times favorited 12 comments Add to Favorites Watch
« Part 2: Making Progress Part 3 of From log to box in less than a month series Part 4: Progress ... and disappointment (but not disaster ;) »

The last two nights and this morning’s work are covered here.

I probably should have waited, but I wanted to shape the outside and see how it looked. I started by putting some marks to guide how much I sanded off on the high spots for the initial bevels.

I then could sand (with a sanding block and 60 grit paper) until the high spots were evenly brought down.

After that, I just kept going through the grits – up through 400. I could have stopped sooner since I still have some more work to do, but it just kept getting better.

Next, I turned my attention to all the strips I cut for dividers. I trimmed pieces just under an inch wide and to length.

I shifted the pieces around until I was ready to cut slots. The strips are wider than my saw kerf, so I need to make two passes. I used a spacer strip to offset the first cut. One of my scrap pieces was tapered, so I kept adjusting the position until I had the right slot width.

After cutting several slots, I had a set of lower dividers.

I’m pretty pleased with the fit.

I then used some thinner strips to put a border on the inside of the center cavity. I set up an fence extension on my miter saw and mitered the ends.

Then more glue and a few clamps.

I then re-sawed the piece of ironwood I cut (see previous post) and trimmed it to rest on the pieces I just installed.

I have just over two weeks to go. I still need to put a few details on the box, recess and put a handle on the inner lid and make an upper tray. Plus leave enough time for a few coats of finish – it’s going to be close!!

-- Steve - Impatience is Expensive



12 comments so far

View jap's profile

jap

1228 posts in 705 days


#1 posted 05-02-2013 03:03 PM

the box is looking great

-- Joel

View justoneofme's profile

justoneofme

616 posts in 1131 days


#2 posted 05-02-2013 03:06 PM

Looking mighty fine Steve!! The lid is totally awesome with the Ironwood! Have you decided on a finish? The gleam from that camera shot makes it look like there’s finish already applied!

-- Elaine in Duncan

View shipwright's profile

shipwright

4955 posts in 1449 days


#3 posted 05-02-2013 03:21 PM

You’re doing great Steve.
Looks like you are having a ball.
I have full confidence in you, you’ll be finished with several minutes to spare. :-)

-- Paul M ..............If God wanted us to have fiberglass boats he would have given us fiberglass trees. http://prmdesigns.com/

View sras's profile

sras

3834 posts in 1780 days


#4 posted 05-02-2013 03:40 PM

Thanks all!

Elaine – no I have not decided on a finish. From what I have read, the oils in ironwood and its density make a lot of finishes a poor choice. I ahve heard of some success with tung oil. I’m planning on setting up a test piece and try out what I have on hand.

Paul – yes, this is a lot of fun. I suspect your prediction is spot on.

-- Steve - Impatience is Expensive

View stefang's profile

stefang

13017 posts in 1985 days


#5 posted 05-02-2013 04:37 PM

Certainly looking first class Steve, like all your work. Racing against the clock is a great motivator.

-- Mike, an American living in Norway.

View lew's profile

lew

10024 posts in 2406 days


#6 posted 05-02-2013 07:23 PM

Neat idea on the calibrated tapered slot spacing device!

-- Lew- Time traveler. Purveyor of the Universe's finest custom rolling pins.

View DaddyZ's profile

DaddyZ

2399 posts in 1691 days


#7 posted 05-02-2013 07:45 PM

Very Nice !!!

-- Pat - Worker of Wood, Collector of Tools, Father of one

View sras's profile

sras

3834 posts in 1780 days


#8 posted 05-02-2013 08:30 PM

Thanks!

Lew – I kind of stumbled onto that, but I think I’m going to save that scrap of wood and call it a tapered spacer.

-- Steve - Impatience is Expensive

View gfadvm's profile

gfadvm

10850 posts in 1341 days


#9 posted 05-03-2013 12:55 AM

That is coming along beautifully! Shellac is my ‘go to’ finish as it seems to work over anything. I even shellaced a stool that was covered with mineral oil/wax mixture and it worked fine.

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View sras's profile

sras

3834 posts in 1780 days


#10 posted 05-03-2013 01:17 AM

Thanks for the tip! I have never used shellac before – I need to get my test piece going and see if new experiences are on my horizon …

-- Steve - Impatience is Expensive

View gfadvm's profile

gfadvm

10850 posts in 1341 days


#11 posted 05-03-2013 02:13 AM

Steve, When you try the shellac, look at Black Cherry’s blog re: French polishing. It is really quick, simple, and idiot proof! I’m about to throw all my brushes away!

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View Roger's profile

Roger

14552 posts in 1455 days


#12 posted 05-04-2013 01:19 PM

Lookin very nice

-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net

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