LumberJocks

Hand Tools Adventure #5: Assembling the Box

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Blog entry by shipwright posted 86 days ago 960 reads 0 times favorited 25 comments Add to Favorites Watch
« Part 4: The Stealth Hinge Part 5 of Hand Tools Adventure series Part 6: Finishing Up and the Top Marquetry »

With the hinge out of the way, one of the tricky fits is history but getting all the corners to match is another thing altogether. The marquetry was applied to the back before assembly to facilitate bending the veneer around the curve of the hinge tabs but making the corner matches will be better accomplished with the bare box already glued up. I left the corners a little big when I cut the FB dovetails to allow a little fine tuning. Good thing because when first assembled it had a decent amount of rack in it. Fortunately a few adjustments could be made that almost entirely eliminated the twist.

I did however, as Patrick pointed out, miss one detail of the full blind dovetail when I failed to miter the top and bottom bits thereby leaving signs of the FBDT. To remedy this I did about a thousand hours of very tedious hammer veneering in the half lap interlock of the box and the lid. I did remember to miter the veneer strips.
The insides of the lid half laps were veneered before assembly and the rest was done afterward.

( The lid parts were too small for FBDT’s so they are simple miters, cut in the miter jack of course.)

The actual fitting of the marquetry panels on the sides was a bit of a gong show. You would have had a good laugh on me. It was so fit-critical that I became all wound up in the difficult parts, which I pulled off really well, but managed to make some real rookie mistakes on the easy stuff. For example, (but not limited to) I glued one end panel on the lid on with the masking tape still on the back ….. wait for it ….. TWICE!

What amazed me most was the fact that I just went along and fixed it without any swearing or breaking things at all. It must be the effect of doing marquetry for a while …. or maybe I’m just getting old. (I’m going with the former). The concentration and difficulties do however explain why I wasn’t taking a lot of photos while that was going on so the next ones are with the box all glued and marquetried up. I do have to say that without the reversible properties of hot hide glue these pieces would all be in the trash can and there would be no more blog.

Here are the four corners and the front. They still need some minor patching, filling and sanding but the fits are there and it really wasn’t all that hard.

I have not only decided on the marquetry for the lid now but have cut and mounted it. I can’t show pictures until I post the project though because it would give away the end use of the box …... and that’s a secret.

Thanks for looking in.

Paul

-- Paul M ..............If God wanted us to have fiberglass boats he would have given us fiberglass trees. http://prmdesigns.com/



25 comments so far

View exelectrician's profile

exelectrician

1364 posts in 933 days


#1 posted 86 days ago

I can only dream to do what you do Paul, you sure look like you are having fun doing it though.

-- Love thy neighbour as thyself

View grizzman's profile

grizzman

6480 posts in 1809 days


#2 posted 86 days ago

this is so gorgeous, i just love your work paul..cant wait to see the finished project…thanks for sharing the process..

-- GRIZZMAN ...[''''']

View sandhill's profile

sandhill

2084 posts in 2429 days


#3 posted 86 days ago

Very fine job Paul. I would like to try the FBDT one day, any advice?

-- Bob Egbert AKA Sandhill http://www.sandhillwoodworks.com/

View tinnman65's profile

tinnman65

1066 posts in 1920 days


#4 posted 86 days ago

Fantastic Paul! Its hard to believe all the work that goes into one little box but I must say the results are stunning.
The suspense is killing me as to the top and the box’s purpose.

-- Paul--- Creativity is allowing yourself to make mistakes. Art is knowing which ones to keep. — Scott Adams

View Roger's profile

Roger

13076 posts in 1310 days


#5 posted 86 days ago

WowZa Paul. This is lookin good.

-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net

View Greg The Cajun Box Sculptor's profile

Greg The Cajun Box Sculptor

4751 posts in 1814 days


#6 posted 86 days ago

As always… awesome and detailed

-- Every step of each project is considered my masterpiece because I want the finished product to reflect the quality of my work. http://www.FineArtBoxes.com

View sras's profile

sras

3614 posts in 1635 days


#7 posted 86 days ago

An excellent testament to perseverance! Looking good!

-- Steve - Impatience is Expensive

View gfadvm's profile

gfadvm

9589 posts in 1196 days


#8 posted 86 days ago

“really wasn’t all that hard”......for you maybe. Insurmountable for normal folks. That is one of your coolest pieces and we haven’t even seen the top yet!

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View Joe Lyddon's profile

Joe Lyddon

7455 posts in 2558 days


#9 posted 86 days ago

Sure is NICE…

COOOOOOOOOOOOOL OOOOO’s around the box TOOOOOOO… :)

Amazing!

Thank you!

-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: http://www.WoodworkStuff.net ... My Small Gallery: http://www.ncwoodworker.net/pp/showgallery.php?ppuser=1389&cat=500"

View Boatman53's profile

Boatman53

795 posts in 702 days


#10 posted 86 days ago

That’s beautiful Paul. Amazing.
Jim

-- Jim, Long Island, NY Ancorayachtservice.com home of the chain leg vise

View rance's profile

rance

4107 posts in 1666 days


#11 posted 86 days ago

Paul, I really like the fact that you are REAL with your posts. You tell the good, the bad, and the ugly. The box is coming along quite nicely. Can’t wait to see the completion. Stay vigilent.

-- Backer boards, stop blocks, build oversized, and never buy a hand plane--

View TopamaxSurvivor's profile

TopamaxSurvivor

14418 posts in 2181 days


#12 posted 86 days ago

That is awesome!!

-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View lightweightladylefty's profile

lightweightladylefty

2488 posts in 2218 days


#13 posted 86 days ago

Paul,

You never disappoint! I’m anxiously awaiting your project post.

L/W

-- Jesus is the ONLY reason for ANY season.

View JR45's profile

JR45

518 posts in 818 days


#14 posted 85 days ago

Paul
Fantastic descriptions all along will encourage many of us to try the same route at some stage. This is great textbook stuff. Can’t wait to see the finished product.
Jim

-- It always looks better when it's finished!

View SPalm's profile

SPalm

4621 posts in 2388 days


#15 posted 85 days ago

So nice to read your blogs and watch you putter along.
Can’t say enough about perseverance and skill level. Just amazing stuff.

Steve

-- -- I'm no rocket surgeon

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