LumberJocks

V8 Degree wedge powered workbench #6: Mounting the Wagons and Cosmetic Top.

  • Advertise with us
Blog entry by shipwright posted 717 days ago 5369 reads 6 times favorited 7 comments Add to Favorites Watch
« Part 5: Assembling the inter-laid legs. Part 6 of V8 Degree wedge powered workbench series Part 7: Installing the Leg Vise and Finishing up. »

As a boat builder I worked with epoxy A LOT… so for me it was a no brainer that the vises would be loose fitted and fixed in place with epoxy. This gives both the best possible fit and the strongest grip you’re going to find. That doesn’t mean that it’s the only way. Epoxy has a learning curve and I wouldn’t want to recommend it to someone who wasn’t comfortable and confident with it. The option would be using your normal glue and carefully fitting the plywood around the vises and gluing them in layer by layer as you assembled the plywood top. Then once all assembled you might,if you wished, drill some 3/4” holes down the sides of the vise rails, half in the vise body and half in the table top. Gluing dowels in these would make for a very solidly installed vise.

Here’s the epoxy method. The bottom is first puttied with well thickened epoxy and after that is set a looser mix is poured in the top and allowed to flow into all the little gaps. It will actually have a better mechanical bond if your cuts were wavy than if they were clean and straight. When this is cured they are as good as welded in.
You will notice that the end board is glued on at the same time. This was necessary to dam the epoxy in. The dog hole inserts are getting their first use.

Since the wagon vises are self contained inserts, that’s all there is to installing them. You could do the same thing in any existing bench.

Now, at last we’re ready to bolt the top to the legs. At this point a decision must be made. If you want to break it down into two pieces, be careful not to glue the top to the legs and that includes the hole by the leg vise.

I chose to leave the option of partial dis-assembly open. That means I have to lock the the nuts into the top as they won’t ever be accessible again. To this end I epoxied the bolts and nuts into the bench top and left the washers and nuts exposed under the top leg beams.

The next part of the top is a bit of a departure from my original plans, like the veneer. I had left 1/2” of room on top of the plywood for a hardwood top, Then I started thinking that the hardwood certainly didn’t need to be that thick and thinner hardwood stock would be less likely to present swelling problems. The resulting solution that I chose was to glue down a layer of 1/4 MDF and then a layer of 1/4” arbutus on top of that. If I were building a strictly utilitarian bench, I would go with 1/2”MDF and skip the hardwood.

Again I chose epoxy to glue the thin arbutus because it doesn’t require extensive clamping and doesn’t curl the thin wood like water based glues do. You could use other glues but you would have more clamping to do.


I always separate my cauls, blocks or clamps from epoxy joints with plastic film.

All glued up, the top is given a preliminary planing, just to even the surface with the inserts prior to adding the sides.

The edge is given a final flattening and readied for gluing the side boards.

...And finally the sides, left end and the trough liners are glued in. Again, my choice was epoxy but it needn’t be.

That’s all for today. I should be able to finish up next time.

Thanks for looking in.

As always questions, comments and critiques are welcome.

Paul

-- Paul M ..............If God wanted us to have fiberglass boats he would have given us fiberglass trees. http://prmdesigns.com/



7 comments so far

View Joe Lyddon's profile

Joe Lyddon

7681 posts in 2683 days


#1 posted 717 days ago

Thank you for doing such a fantastic job of documenting the project!

Great Job!

-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: http://www.WoodworkStuff.net ... My Small Gallery: http://www.ncwoodworker.net/pp/showgallery.php?ppuser=1389&cat=500"

View DIYaholic's profile

DIYaholic

13298 posts in 1306 days


#2 posted 717 days ago

Another outstanding blog installment!

I’m riveted (epoxied really), to the computer awaiting the final installment.

-- Randy-- I may not be good...but I am slow! If good things come to those who wait.... Why is procratination a bad thing?

View gfadvm's profile

gfadvm

10736 posts in 1321 days


#3 posted 717 days ago

Paul, I have one of those old power planes like the one in your pic (mine is the “Homebuilders Model). I am alsways hesitant to use it on anything nice as it seems I can cut a groove pretty fast if I’m not careful! Any tips on using this to flatten things that won’t go through my planer? I use mine mostly to flatten one side of a log prior tp resawing it. PS: Your bench is a marvel as expected!

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View LittlePaw's profile

LittlePaw

1571 posts in 1709 days


#4 posted 717 days ago

Again thanx for the tutorial, Paul. I have them saved for that moment!

-- LittlePAW - The sweetest sound in my shop, next to Mozart, is what a hand plane makes slicing a ribbon.

View Schwieb's profile

Schwieb

1499 posts in 2093 days


#5 posted 717 days ago

That’s how I’d do it!! LOL Nice work Paul

-- Dr. Ken, Florida - Durch harte arbeit werden Träume wahr.

View Roger's profile

Roger

14368 posts in 1435 days


#6 posted 717 days ago

Super detailed how-to Paul.

-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net

View Mauricio's profile

Mauricio

6805 posts in 1783 days


#7 posted 716 days ago

very interesting build, thanks for posting.

-- Mauricio - Woodstock, GA - "Confusion is the Womb of Learning, with utter conviction being it's Tomb" Prof. T.O. Nitsch

Have your say...

You must be signed in to post the comments.

DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. LJ will not be held liable for the actions of any user.

Latest Projects | Latest Blog Entries | Latest Forum Topics

HomeRefurbers.com

Latest Projects | Latest Blog Entries | Latest Forum Topics

GardenTenders.com :: gardening showcase