Here is a project which I had been putting off until I had the cash to buy all the stock for building a complete set of kitchen cabinets. As you can see it is a somewhat simple set of shelves that will go at the end of a cabinet run on the back & side to gain roughly 78” of cabinets including a refrigerator and allow the refrigerator to be recessed about 5 ½ “ to keep the counter as flush to the refrigerator as possible. The shorter shelf will hide the side of the refrigerator and face the dining area. The photos are of course the shelf sides and tops all cut to size with a rabbit to accept the backs of the book cases. When I cut the side pieces I ended up with the last piece being only 11” but the actual depth of each shelf is 11 ¾ “so what I decided to do was take a 1” piece of solid paint grade maple which I have a fair amount of left over from other projects and join it to the front edge of all the plywood with a tong and groove joint. I am doing this for two reasons. 1. Save me from have to spend another hundred dollars on more plywood. 2. It will add strength to the edge of the shelf walls and shelves them self, due to it being a traffic area I felt plywood can become damaged more easily then the solid wood and also repair would be easier if damage did occur. The drawing was done in sketch up but is only conceptual and not to scale. I have to make some kind of jig to allow me to route perfectly parallel dado’s that will accept the shelves then I will move on to sanding and filling any imperfections. The finish will be a semi-gloss paint with diluted Polyurethane sprayed on as a protective coat, as you may have found out painted surfaces tend to cause things to stick even after it has dried and cured. If anyone has a trick or tip in that area I would appreciate hearing it along with any jigs you may have built for this type of project. 

Thanks for looking
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6 comments so far
Edward E Nock II
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42 posts in 1037 days
posted 115 days ago
So far – so good. Let’s see the finished project. I know it’ll look fantastic!!!!!!!!!!!!!!
ED
-- ED NOCK
sandhill
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608 posts in 817 days
posted 110 days ago
I have made some more progress with this project here are som photos. I came up with a neet jig to cut the dados you can see it in the photo


After cutting the sides to 12” we used a stacked dado set to cut the rabbit to accept the 1/4” shelf backs. below you can see the sacrificial fence set so the rabbit would be 1/4” X 1/8”.
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sandhill
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608 posts in 817 days
posted 110 days ago
I had a chance to take some pictures of the Jig I made to cut the dado’s (all 80 of them) as well as the shelf and some dry fitting.

Here is the fit
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sandhill
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608 posts in 817 days
posted 98 days ago
Here is a few more photos
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a1Jim
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16684 posts in 470 days
posted 92 days ago
Looking good
-- Jim from Heirloom Woodshop Southern Oregon
sandhill
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608 posts in 817 days
posted 91 days ago
So far so good but lots to go. As you can see the kitchen is in need of total over haul. We are living with all pots and pans plus dry goods on a wire rack and half of a kitchen on one wall, cant wait till its finished I think it will take about 6 months. We are on a slab and I have to cut the floor for electric in the island as well as run all new circuits and plumbing put up a wall for the cabinets behind the shelf units. but before I put in the cabinets I need to lay all the rest of the 20” porcine tile. I figure I will save about 10K doing all the work myself.
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