Well I have decided to make one. I haven’t seen a “in progress” posting with one of these yet and grabbed a couple pics. This project was inspired by GaryK and many other LJs. Also, I looked up this project in an issue of Wood magazine. I am using Cherry, Maple, Walnut, and Titebond 3 for the glue. Being winter I am having to let things sit for an extended period of time so I get a good solid cure. I changed from using my TS to using these cauls to get the boards to stay flat and they have worked very well so far. I do need about 10 more clamps though.
When I am done it will be a large cutting board 17 3/4×15 5/8. I am building it in ~6” wide sections so I can do the initial flattening on the jointer and planner. This has worked out much better than expected.
The pic below shows two ~6” sections being glued together.
I have all three sections built now I am just waiting on glue and time. Will post again as a completed project.
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"






















13 comments so far
Betsy
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2386 posts in 795 days
posted 328 days ago
Looking good so far. These are great projects to make. End grain boards take a lot of time, but they are worth the effort.
-- You can't get a hug from Facebook.
Scott Bryan
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20784 posts in 721 days
posted 328 days ago
sIKE, I have say this is looking good to me as well. I have been meaning to put one of these on my to do list. I am going to be interested in seeing the finished project.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
daltxguy
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568 posts in 813 days
posted 328 days ago
Nice work, sIKE. Yeah, I don’t know why people keep saying this is a good first project. It’s not. It’s not an easy project and not one which can be done ( easily perhaps) without power tools, a lot of clamps and good preparation. There’s a lot of gluing involved and little errors can easily add up.
I’m surprised you didn’t get any tear out running end grain across the jointer or through the planer. I didn’t dare try. Instead I opted for the belt sander at the end.
Nice contrast of woods and cool pattern!
-- Steve, New Zealand, www.steveracz.com
sIKE
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1094 posts in 653 days
posted 328 days ago
Steve,
I was amazed that I didn’t get any tear out, I took super light passes 1/64th at a time on the joiner and took the same on the DW735 on the slow speed. I am going to end up hitting it with a ROS and work it through the grits. The glued up 2×4s (mistakes from a previous project) really helped to keep everything flat. Though I had to do a lot of sanding on the glued up blank.
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"
Dusty56
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3501 posts in 587 days
posted 328 days ago
Other than gravity , what are you using for down pressure ? Do you put wax paper between the boards and studs ? It looks like its going to be a nice board in the end : )
-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .
sIKE
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1094 posts in 653 days
posted 328 days ago
Dusty,
Very good question, I grabbed the first pic after I took the clamps off but before I had the clamping cauls off. I had pipe clamps on the ends and the center with wood pads to protect the clamped wood. No wax paper, just used a persuader to separate the 2 by’s from the cutting board.
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"
SPalm
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951 posts in 781 days
posted 327 days ago
Looks great. I like the wood selection and placement. Lots of work.
I have found that plastic (Scotch) packing tape on the cauls is a great way to keep the glue from sticking. Much easier than wax paper.
I will be great to see it finished,
Steve
-- Stevethepeeve -- I'm no rocket surgeon
sIKE
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1094 posts in 653 days
posted 327 days ago
Aren’t you worried about adhesive from the tape being left behind?
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"
SPalm
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951 posts in 781 days
posted 327 days ago
I put the tape on the cauls (the 2×4s). It just makes them plastic coated. It is two inches wide, so there is no middle gap. It peels off easily after the job is done. None was transfered to the cutting board.
-- Stevethepeeve -- I'm no rocket surgeon
Dusty56
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3501 posts in 587 days
posted 327 days ago
Thanks for the packing tape tip . I’m trying to use up an old roll of wax paper myself. I secure the paper with a small piece of masking tape at either end when needed .(once again , an old roll ) LOL
sIKE , I was wondering if you had clamps in place prior to the pic taking , but I had to ask because I’ve known people that think the glue joints will be good without clamping them . I will keep your caul jig in mind when I make my next large panel glue up …thanks : )
-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .
BreamKiller
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1 post in 324 days
posted 324 days ago
sIKE, how think will your finished cutting board be? Really nice…thik I’ll start one tommorrow…
-- Bob, Arkansas
sIKE
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1094 posts in 653 days
posted 324 days ago
I am shooting for about 1” thick. They are a bit more challenging than I expected.
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"
Karson
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25811 posts in 1299 days
posted 324 days ago
Great job. Looks like a fine cutting board and an interesting way to make sections and then glue up.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †