Working with recycled timber #17: Pallet Step stools

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Blog entry by robscastle posted 12-11-2013 08:04 AM 2332 reads 0 times favorited 6 comments Add to Favorites Watch
« Part 16: Step 2 complete Part 17 of Working with recycled timber series Part 18: Pallet Mower Shed »

I submitted a repair procedure for Potato Crates for our local chip manufacturer.

The potato Crate is a skid with four sides on 1.2m x 1.2m x 1.3m high all hardwood construction with angle iron cover strips on the four corners.

It holds 900 kgs of potatoes as they are unloaded from road transport, then inbound for the cool room before processing, usually within 24hr of arrival they are in Chip Packet ready for distribution!

There is a shot of a couple at the Processing Plant

Being hardwood they are heavy suckers and to service them you need to get inside to remove bolts to release the cover strips to get to the slats, of which the damaged ones are at the bottom, typical.

The fork lift tines damage the bottom of the frame causing possible foreign objects in the chips

Nothing like ingesting a piece of hardwood for roughage!!

Trying to get in and out of a 1.3m high pallet was a task for me so the Pallet Step Stools were designed

I paid my recycled timber a visit to source the materials.
What other materials could one use to make a Pallet Step Stool but recycled pallet bits!

As a result produced two of these, one for outside and one for inside the crate.


Height about 625mm
Top surface 400mm x 400mm
Leg and brace angles 10 Degrees
Intermediate step braces are 15 degrees.
Held together with Treated screws 32mm or 50mm dependent on the role.

Here they are primed and finished, the distressed look comes as a bonus too, no extra work there.

Awaiting the results of the quote otherwise they will be re employed around the house assisting in painting and other tasks, like looking in the floor roof area for possums!!

-- Regards Rob

6 comments so far

View wiswood2's profile


1138 posts in 3722 days

#1 posted 12-11-2013 09:04 AM

Very nice job.

-- Chuck, wiswood2

View Roger's profile


20929 posts in 2830 days

#2 posted 12-11-2013 10:21 AM

Handy dandy step stool. Very stout also

-- Roger from KY. Work/Play/Travel Safe. Keep your dust collector fed.

View Handtooler's profile


1578 posts in 2158 days

#3 posted 12-11-2013 10:34 AM

Ingenuity exudes in all forms, here on LJ! “Ya Done Good.”

-- Russell Pitner Hixson, TN 37343

View stefang's profile


15881 posts in 3360 days

#4 posted 12-11-2013 11:36 AM

Nice work from recycled pallets! I hope your bid is successful Robert.

-- Mike, an American living in Norway.

View David Dean's profile

David Dean

608 posts in 2925 days

#5 posted 12-11-2013 11:43 AM

Nice work Rob.

View Roughedges's profile


10 posts in 1654 days

#6 posted 12-11-2013 12:59 PM

Cool Step Stools! Good Job

-- Victor, from the Grand Mesa in Colorado

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