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View handystanley's profile

Cross Cut Sled Build

by handystanley
posted 580 days ago


16 replies so far

View DIYaholic's profile (online now)

DIYaholic

12852 posts in 1270 days


#1 posted 580 days ago

Flat & stable, fence square to blade, smooth sliding durable runners, blade exit block, multiple t-tracks for hold downs, stop blocks and accessories, plexi safety sheild. I would make at least two, one small and one for larger work pieces. Well, that is what I plan on doing in the not so distant future!!!

Good luck with your build.

-- Randy-- I may not be good...but I am slow! If good things come to those who wait.... Why is procratination a bad thing?

View whitebeast88's profile

whitebeast88

3399 posts in 786 days


#2 posted 580 days ago

i agree with randy,my next one will hopefully have more features like t-tracks with hold downs and also plexiglass.

-- Marty.Athens,AL

View Holbs's profile

Holbs

508 posts in 625 days


#3 posted 580 days ago

i took a good 2-3hours of looking thru lumberjock’s project and blog page, for cross cut sleds. so many great ideas out there. definitely, i would start there.

View Woodmaster1's profile

Woodmaster1

449 posts in 1182 days


#4 posted 580 days ago

I agree with t-track for stop block and exit blade guard. I also put a stop block on the sled to keep it from going to far.

View gfadvm's profile

gfadvm

10524 posts in 1285 days


#5 posted 580 days ago

I love my Eagle Lake Super Sled design but if I built another I would route my hold down slots diagonal to the blade rather than parallel (with the closer ends towards the front of the sled). This will make it easier to clamp very short pieces to the sled for safe cutting.

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View live4ever's profile

live4ever

982 posts in 1605 days


#6 posted 580 days ago

+1 to what gfadvm said.

-- Optimists are usually disappointed. Pessimists are either right or pleasantly surprised. I tend to be a disappointed pessimist.

View handystanley's profile

handystanley

165 posts in 1508 days


#7 posted 580 days ago

@gfadvm…if you would route the hold down slots diagonal would you do it at 45 degrees? Something else?

Printing out the instructions to the sled now. Thanks!!

-- "Projects beget projects and projects beget the need to buy new tools and that is what the cycle of life is all about." Stan Pearse, Novato, CA

View gfadvm's profile

gfadvm

10524 posts in 1285 days


#8 posted 580 days ago

I’d probably route them at 60 degrees with the front edge pretty close to the blade. But be careful you don’t cut into one of your holddowns!

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View handystanley's profile

handystanley

165 posts in 1508 days


#9 posted 580 days ago

Thanks gfadvm! Much appreciated!

-- "Projects beget projects and projects beget the need to buy new tools and that is what the cycle of life is all about." Stan Pearse, Novato, CA

View TopamaxSurvivor's profile

TopamaxSurvivor

14578 posts in 2271 days


#10 posted 580 days ago

I just finished one today for cutting some dadoes on long boards. Pretty basic, but I intend to add a few clamp on features.

-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View handystanley's profile

handystanley

165 posts in 1508 days


#11 posted 580 days ago

@Woodmaster1…couldn’t agree with you more!

-- "Projects beget projects and projects beget the need to buy new tools and that is what the cycle of life is all about." Stan Pearse, Novato, CA

View HorizontalMike's profile

HorizontalMike

6914 posts in 1509 days


#12 posted 580 days ago

And make the sled with 3/4in plywood with hardwood fences for longevity.

Here’s mine: http://lumberjocks.com/projects/57667

-- HorizontalMike -- "Woodpeckers understand..."

View handystanley's profile

handystanley

165 posts in 1508 days


#13 posted 580 days ago

@HorizontalMike…thanks of the pictures that really helps. Would you cut your hold down slots at 60 degrees like gfadvm suggested?

-- "Projects beget projects and projects beget the need to buy new tools and that is what the cycle of life is all about." Stan Pearse, Novato, CA

View HorizontalMike's profile

HorizontalMike

6914 posts in 1509 days


#14 posted 579 days ago

OK, you are going to confuse me here… I moved the hold-down slots to 6in apart. If that comes up to 60 degrees, then that is what I did. Sorry to not be so specific, but all I remember is that I managed to get less, or around 20 degrees as my max/min number for my angled hold-downs. To tell the truth, Nearly all cuts are cross cut at 90* and it is a very rare event to cut otherwise. But then again, I am still relatively new, though not a rookie. All I can say is that I LOVE my sled!

-- HorizontalMike -- "Woodpeckers understand..."

View TeamTurpin's profile

TeamTurpin

85 posts in 657 days


#15 posted 579 days ago

This is a great discussion and a timely one. Such a sled is my very next project. I got a free set of plans with some magazine, but I wasn’t too impressed. The Super Sled is what I’ve been wanting all along.

-- http://www.teamturpin.org/house/shop.htm

View sixstring's profile

sixstring

296 posts in 838 days


#16 posted 579 days ago

Spring for the adjustable metal mitre bars! I built my 2 sleds using maple runners and they’ve gotten pretty banged up… mostly from storage. I swear humidity messes with them too as they just dont slide that great on some days.

Picked up an Incra miter gauge (1000HD) with the adjustable mitre bar and man… my cuts have never been so accurate. I was so impressed that my next table saw jig or sled is gonna use these adjustable bars. Zero play keeps me happy all day.

-- JC Garcia, Concord, CA : "It's easier to ask forgiveness than permission..."

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