Posted on Dewalt 876 Bandsaw, it was all going so well..... can this be fixed?
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#1 posted 420 days ago |
It’s not so bad buddy, there are ways to fix this! No reason to fret. There are a few ways to go about this. The method I used on a scroll saw of mine and my buddies bandsaw is a very permanent method, though there are others that are more temporary. The easiest solution is to add a new top over the existing top using a piece of phenolic coated plywood. Simply use machine screws in counter-sunk holes to bolt it right down. You can mill yourself a new miter slot in the ply if you choose as well. It’s best to shim under the ply where the table dips, this will keep the ply from sagging. What I did for myself and my buddy, was to use Devcon’s Liquid Aluminum and Aluminum Putty and built the table back up to level. You could also use a product like USC’s All-Metal body filler. You will need to scuff your table well with 100-150 grit paper to assure good adhesion. Then build the lows up using the putty and skim-coat the entire table-top with the liquid. Now, once the Devcon has dried, use a long, flat sanding block to level the surface so it’s dead flat. Now, you will have a solid and dead-flat table top that isn’t going anywhere. You could also fill the lows with Devcon and then add the phenolic coated ply over this. Or you could substitute a piece of aluminum plate 1/8” to 1/4” thick, obviously leaving the miter-slot exposed. There are many ways to fix this. But I would advise against trying to pound the table flat in any way. Aluminum is brittle and may crack. Good luck. -- Kenny |











