Reply by xeddog

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Posted on Best material for DIY table saw zero clearance insert

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180 posts in 2943 days

#1 posted 04-21-2016 04:26 PM

I have made a few from different materials. The first one I made was from maple. It was good for a while but then it started having some problems with bowing with seasonal changes in temp and humidity. Not a log, but enough. I made a couple with MDF and they were fine for a whole too, but that material seem a little soft and damaged easily. It also seemed like it absorbed moisture from the air and would swell a tad, but never did shrink back down when dried so I had to “fiddle” with it sometimes. I tried plywood (not Baltic Birch) so it had stability problems and was quickly tossed. Then I happened onto some Corian and have a few made from that. The have been the best for me so far, but as noted they can chip easily on the front edge of the slot. Especially if you put them in upside down which is easy to do on my PM66. My next ones will probably be some laminated BB plywood to see how they work. Someday.


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