|Project by MayflowerDescendant||posted 03-31-2014 12:44 AM||1447 views||3 times favorited||8 comments|
In addition to my main work bench (posted previously), I wanted a secondary work surface / bench with additional, cupboard-like storage, above and below. Here is what I came up with – designed to fit the wall space between my sheet good and lumber storage racks, and the side door of my shop.
The 1.75-inch thick bench top is 65-inches wide x 34-inches deep (and 38-inches high). It is wrapped in straight-grain douglas fir with a sacrificial, 0.25-inch thick masonite top. All cabinetry (above, below and drawer sides) is made from 0.75-inch cabinet grade ply. The only exceptions – the drawer and pullout tray bottoms are 0.5-inch ply – versus standard 0.25-inch ply – given the combined weight of the tools you can place in such large drawers.
The lower cupboard unit is 60-inches wide x 30-inches deep. The two top drawers are 26.5-inches x 26.5-inches and 4.5-inches deep, supported by 26-inch, 100-pound, full-extension slides (Lee Valley product number 02K3026). These drawers hold all of my cordless drill, drivers, batteries and chargers on one side, and all my brad nailers and staplers on the other side. As per the pictures, each cupboard features two pull-out trays designed to hold all of my sanders, routers, various saws (trim, circular, jig) and accesories (router fences, sliding shaper jib, etc.). Each tray is 26.5-inches wide x 24-inches deep, supported by 24-inch, 100-pound, full extension slides (LV 02K3024). The distance the trays are apart (height-wise), was deterimed by the height of the tools I was placing in the various trays. I laid out / grouped all my tools together to determine what those distances need to be. The drawer and pull out tray handles are brass plated handle pulls (LV 01W3610). The door hinges (upper and lower units) are brass plated, 0.5-inch wrap overlay (LV 00W2723)
The upper cupboard unit is 60-inches wide, 26-inches tall and 18-inches deep. As per the pictures, each side contains 1 dozen small storage containers for all those things were collect – from sharpening stones and jigs, through to commonly used hardware, etc. While I purchased handles for the cupboard doors, I liked the clean look of the doors (cut from the same sheet) without hardware on them.
After hanging the upper cupboards, there was still 21-inches between the top of the cupboard and the ceiling. Rather than simply pile stuff on top of the upper unit, I placed a cleat along the wall, cut, finished and fastened a 0.5-inch thick piece of ply (65-inches wide x 21-inches deep) and trimmed it in straight grain douglas fir. That shelf holds 4 large, flip-top storage containers of stuff. To support the front edge of this shelf, I fastened a strip across the ceiling, screwed it into the floor joists above, to which I secured 3 large eye-hooks and heavy-gauge wire from those hooks to 3 eye-bolts along the front of the shelf.
With the exception of the sacrificial masonite bench top, all surfaces are finished with 3 coats of Minwax`s Helmsman Spar Urethane, Clear Semi-Gloss.
I am very happy with the end result. The additional work surface is a blessing, but all that storage – above and below – is awesome!
All comments and questions are welcome.
-- Glen - Vancouver, British Columbia, Canada