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Bloodwood Bandsaw Box (ala Scott Phillips)--NOW WITH TUTORIAL!!

Project by alanealane posted 423 days ago 2653 views 24 times favorited 21 comments Add to Favorites Watch
Bloodwood Bandsaw Box  (ala  Scott Phillips)--NOW WITH TUTORIAL!!
Bloodwood Bandsaw Box  (ala  Scott Phillips)--NOW WITH TUTORIAL!! No picture No picture No picture No picture No picture
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Saturday September 6, 2008 I went to Wood Expo 2008 at L. L. Johnson Lumber Mfg. Co. and Johnson's Workbench in Charlotte, MI.

I GOT TO MEET SCOTT PHILLIPS (of The American Woodshop on PBS) for the second year in a row!! I sat in the front row and was no more than an arm’s reach from him most of the time. WOW!! Scott is truly just as he appears on his show: a cheerful, enthusiastic, down-to-earth, and just plain NICE guy who knows tons of things about woodworking. SCOTT EVEN PERSONALLY SHARPENED MY POCKET KNIFE FOR ME as he demonstrated some sharpening techniques on the DMT DuoSharp stone!!

He made three or four boxes on the bandsaw that he called “Puzzle Boxes”. He took a block of wood and cut every side so that it was concave. Then he ‘slabbed off’ the piece he wanted to be the bottom, cut a ‘key’ out of one corner of the box, and after sliding the key up out of the majority of the piece, he cut a sliding top. Then the core of the box was cut out with the cut starting and ending in the key pocket. The bottom got glued back on with super glue and accelerator, and a quick coat of spray-on poly was added. The key makes sure the sliding top won’t fall off until you remove the key itself. Pretty Cool!!

When I got home, I tried making my own from a gorgeous piece of Bloodwood I had just got in the mail.
Here are the results (with sanding to 180 grit and one coat of Zinsser Seal Coat Shellac):

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11/12/08 HERE’S HOW TO MAKE IT!!
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Here’s the link (so you don’t have to break your neck trying to read it!!):
http://i240.photobucket.com/albums/ff119/alanealane/howtomakeabandsawbox-2.gif

-- Lane Custom Guitars and Basses


21 comments so far

View Paul 's profile

Paul

117 posts in 468 days


posted 423 days ago

That is a very cool box, I will try my luck making one also. Great pictures tell the story well, thanks for sharing.

-- Paul, La Center, Washington

View SplinteredBoard's profile

SplinteredBoard

47 posts in 485 days


posted 423 days ago

That’s totally wicked!!
Awesome box!

-- Splintered Board Podcast - Woodworker Un-extraordinaire

View PurpLev's profile

PurpLev

2675 posts in 527 days


posted 423 days ago

pretty cool indeed… thanx for sharing – gave me a few ideas for future gifts :)

-- When in doubt - There is no doubt - Go the safer route.

View MsDebbieP's profile

MsDebbieP

14096 posts in 1039 days


posted 423 days ago

oh yah!!! Wonderful job

-- ~ Debbie, Canada (http://www.execulink.com/~yohan)

View brianinpa's profile

brianinpa

1363 posts in 602 days


posted 423 days ago

Very cool! Thanks for sharing.

-- Brian, Lebanon PA, If you aren’t having fun doing it, find something else to do.

View Cov's profile

Cov

49 posts in 426 days


posted 423 days ago

I’ve been wanting to try one of these bandsaw boxes, I like the way you incorporated the key, neat idea.

-- Cov, Loomis, CA, http://www.covingtonwoodworks.com

View DAN 's profile

DAN

6402 posts in 862 days


posted 423 days ago

nice box. you have perked my interest in making one of these myself.

-- work from your heart and your spirit will live forever

View scottb's profile

scottb

3391 posts in 1206 days


posted 423 days ago

great box!.. another thing I’ve “been gonna” do for years now.

-- I am always doing what I cannot do yet, in order to learn how to do it. - Pablo Picasso -- http://blanchardcreative.etsy.com -- http://snbcreative.wordpress.com/

View Blake's profile

Blake

2715 posts in 753 days


posted 423 days ago

Cool! Thanks for sharing. I love the box.

-- Check out my new website! http://www.blakeweberwoodworking.com

View woodyone's profile

woodyone

234 posts in 470 days


posted 422 days ago

Wow, I like the locking system, very clever well done.

Woody.

-- Woody, UK

View woodworm's profile

woodworm

7845 posts in 469 days


posted 422 days ago

Very very nice and really puzzling bandsawn box.
This post makes me to reconsider buying BS first and Jointer next.. the opposite of the plan.
Thanks for sharing.

-- masrol, kuala lumpur, MY.

View alanealane's profile

alanealane

174 posts in 769 days


posted 422 days ago

Thanks for the kind words!! PLEASE GIVE ALL (or at least most of) THE CREDIT TO SCOTT PHILLIPS FOR COMING UP WITH THIS DESIGN. I quote him as calling it a “shop epiphany.”

Feel free to try it!! There’s another technique to making nesting boxes that Scott uses. It involves a top that lifts out instead of sliding. With either technique, if you start with a large enough block o’ wood, you can use what’s removed from the core to make another box, and another, and another…

Scott told us that this is how he proposed to his wife. He gave her a set of nesting boxes with the ring inside the very last one.

-- Lane Custom Guitars and Basses

View bibb's profile

bibb

107 posts in 410 days


posted 409 days ago

Very nice. I am going to try to build one tonight! Thanks for the great photo tutorial!
Bibb

-- Bibb in CO at http://katanadesign.com

View woodup's profile

woodup

145 posts in 822 days


posted 407 days ago

The curves are very enticing! Way to go! I might have to try something like this myself. Thanks for sharing!

-- Michael, Fort Worth, TX. "I wood if I could!"

View Paul 's profile

Paul

117 posts in 468 days


posted 362 days ago

I’ve been looking at this box for a couple of months now and am ready to try one, were you able to cut the key with a bandsaw? Not sure if mine will make the corners that sharp.

Thanks,
Paul

-- Paul, La Center, Washington

View alanealane's profile

alanealane

174 posts in 769 days


posted 361 days ago

Paul,
Yep. It’s a ‘BANDSAW BOX’ LOL.
Check out my description of the process above. I’m sending this to you too in a private message so you’ll get it for sure…
Let me know if you want some details. (I think I could sketch up some concepts in Paint Program so you can see exactly how I cut the box out. Just let me know your email…never mind, I’ll post some photobucket links on the project page and send the links to you too in another PM)

Have fun, and don’t forget to thank Scott Phillips if you ever get to meet him. He’s the one who gave birth to this design!!

-- Lane Custom Guitars and Basses

View Paul 's profile

Paul

117 posts in 468 days


posted 361 days ago

Thanks, I appreciate the encouragement. I think I’m ready to ‘go for it’!

-- Paul, La Center, Washington

View alanealane's profile

alanealane

174 posts in 769 days


posted 361 days ago

New Tutorial on how to make this!! See top of this page, just below the pictures…
PM me if you want a much clearer version.

-- Lane Custom Guitars and Basses

View alanealane's profile

alanealane

174 posts in 769 days


posted 361 days ago

Just converted it to a GIF file
It seems to work well.
Here’s the link:
http://i240.photobucket.com/albums/ff119/alanealane/howtomakeabandsawbox-2.gif
READ THE ENTIRE THING BEFORE ATTEMPTING TO MAKE THE BOX…PLEASE…
...and to quote Norm, “there is no more important safety rule than to wear these, safety glasses.”
But I’ll add: WEAR A RESPIRATOR TOO! THE DUST FROM MAKING A BOX ON THE BANDSAW CAN BE IRRITATING. And even if you don’t mind it, think of your health down the road. I regret the days I’ve come out of the shop and blew my nose only to find brown, black, and red stuff come out (sorry for the gross description). If that goes in your nose, imagine what sticks in your lungs and DOESN’T COME OUT!!!

Have fun!!

-- Lane Custom Guitars and Basses

View Paul 's profile

Paul

117 posts in 468 days


posted 361 days ago

Thanks very mucho for the great tutorial, it is very well done. appreciate the extra effort and I will let you know how it turns out.
Wish I had your computer skills also, I’m just a retired sales rep that was trained before television.

Paul

-- Paul, La Center, Washington

View woodhawk's profile

woodhawk

4 posts in 363 days


posted 358 days ago

Hey thanks for the tutorial, very inspirational. I like small projects because they don’t require a large investment in lumber. I will be making one of these. Thanks!

-- Peace and kangaroo grease

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