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1st Bandsaw box

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Project by JimYoung posted 151 days ago 1113 views 13 times favorited 16 comments Add to Favorites Watch

Well, it seems like everyone else is making these cute little boxes so I thought I’d give it a try. I had some 3/8” cherry leftover from another project and some 1/2” plywood for making jigs. I stumbled across the shape on line and sketched it up.

All the layers were laminated except for the back. Once the drawer was cut out, the back was glued on and the outer shape was cut. The drawer handle is just free form and glued to the front.

I just have a craftsman 10” bandsaw, but I got some new “supercut” three wheeler blades for it. The narrowest blade they offer is 3/16” so it was a little trouble cutting the tight radiuses, but these blades cut well and brought new life to my little bandsaw.

I don’t have a spindle sander (need one before I try this again!), so it was sanded by hand and with an orbital sander. The edges were rounded over with the router. The finish is a clear poly applied with a foam brush. This helped to keep the fuzzies down. I rubbed the finish down with steel wool and brought the shine up with some paste wax. The box is lined with some black velvet that the wife had laying around.

-- -Jim





16 comments so far

View Tom Huntley's profile

Tom Huntley

49 posts in 1838 days


#1 posted 151 days ago

Who would have EVER thought of laminating Cherry with plywood to achieve such and artistic look. Very clever. Nice job too!

-- Tom Huntley - Rochester Hills, Michigan

View Grumpymike's profile (online now)

Grumpymike

1004 posts in 914 days


#2 posted 151 days ago

Nice job on this very cute box, I like the finish, glad to see you took your time with it.

I found that you can make a tighter radius if you hone the back corners of the bandsaw blade to round off the corners.

-- Grumpy old guy, and lookin' good Doin' it.

View airfieldman's profile

airfieldman

177 posts in 2410 days


#3 posted 151 days ago

I’ve been wanting to try my hand at a bandsaw box. I love this one. I think this will be the one I use as the pattern. Well done!

-- Measure with a micrometer, mark with a crayon, cut it with a chainsaw.

View JimYoung's profile

JimYoung

33 posts in 186 days


#4 posted 151 days ago

Glad you guyslike it.

Hey Grumpy, what do you use to hone a balade? Sand paper or a file?

Thanks

-- -Jim

View WVWoodshed's profile

WVWoodshed

24 posts in 534 days


#5 posted 151 days ago

Sweet bandsaw box. I really like the cherry/plywood combo as well. I have been contemplating this type project for a while, so maybe its time to try.

On the honing of the back of the blade I use an older coarse sharpening stone with a small drop of oil. I start the saw, place the stone on the table behind the blade and slowly/gently rotate the stone along the back side of the blade in a rounding motion. Never lift the stone from the table as it may get pulled from you hands. Nothing dramatic maybe 2-3 passes and that’s it. I only do it once to any given blade, as you don’t cut on the back so it shouldn’t be necessary.

-- Keep your mind on your fingers and your fingers on your hands...

View deon's profile

deon

2155 posts in 1625 days


#6 posted 151 days ago

Looks great!

-- Dreaming patterns

View TonyWard's profile

TonyWard

748 posts in 2927 days


#7 posted 151 days ago

Jim

Your are off to a good start, well done!

-- Bandsawn Box Plans available at ~ http://www.tonyward.org

View davidmackv's profile

davidmackv

302 posts in 247 days


#8 posted 151 days ago

Great job for a first one.

View BPatterson's profile

BPatterson

28 posts in 199 days


#9 posted 151 days ago

Love the plywood and cherry look! I would have never thought to use plywood on a project like this!

Well done!!

-- Brandon ~ Aim Small, Miss Small

View helluvawreck's profile

helluvawreck

15411 posts in 1466 days


#10 posted 151 days ago

It’s very attractive and nicely done.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View Grumpymike's profile (online now)

Grumpymike

1004 posts in 914 days


#11 posted 151 days ago

10-4 Woodshead

-- Grumpy old guy, and lookin' good Doin' it.

View JimYoung's profile

JimYoung

33 posts in 186 days


#12 posted 150 days ago

Thanks for the tip and the compliments. It’s a nice little community here at LJ’s

-- -Jim

View gfadvm's profile

gfadvm

10567 posts in 1289 days


#13 posted 150 days ago

Comment #1 is EXACTLY what I was going to say! (great minds think alike).

I’m thinkin you have much better quality plywood than I have.

I may steal this idea if I find some void free ply.

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View Net55's profile

Net55

78 posts in 187 days


#14 posted 150 days ago

Great job, made one of these myself…just haven’t got around to doing all that sanding!

-- Bill, SW Florida

View JimYoung's profile

JimYoung

33 posts in 186 days


#15 posted 149 days ago

@gfadvm, I think it is baltic birch ply. Great for jigs

-- -Jim

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