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A Collection of Contrast.....

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Project by JL7 posted 02-22-2014 09:54 PM 2717 views 28 times favorited 37 comments Add to Favorites Watch

Or it could be titled, ”One Thing Leads to Another”

I have a cousin getting married soon, and wanted to build a gift. So I did a LJ search on “wedding gift” and found THIS project from Todd2010. Thanks Todd for the inspiration.

I really like the clean lines of the cutting board and tea light holders that Todd made, and I proceeded to build a pair of boards, and the square tea light holder (pics 3-6).

During this time, I was also playing around on the lathe and was thinking about segmented bowls and things and the turned candle holder idea bubbled up. The picture in my mind was “scallops” like the paint job on this ‘49 Merc:

Well, as they say, things don’t always go to plan. But it was a fun experiment. After turning the first holder, I wasn’t really satisfied with the outcome, so the decision was made to make them all unique.

Material for all projects is Hard maple and Walnut, plus the cutting boards have Wenge boarders (all end grain).

Some quick details:

Cutting Boards:

Two long grain blanks were made where both elements of the pattern were in each blank. This is easier to handle in the planer:

Mineral oil finish.

Square Tea Lights:

Simply 3/4” boards glued together leaving the hollow center:

Turned Tea Lights:

These are basically “reversible” as they are counter-bored the same on each end and connect to the base using a loose tenon (turned dowel):

Started with 2 blanks (2-1/2” square):

Not shown, but ripped the 4 corners off each blank of the table saw to form octagons.

Used a bull nose bit in the router table:

EDIT Adding a few more photos by request:

Keep in mind that the blank in the photo above was an octagon (I just didn’t take photos before cutting the grooves).

First – to conserve the number of dowels required, route the bull nose grooves (in the step above) less than 1/2 the thickness of the dowel plus leave enough material for your band saw kerf. It’s hard to tell, but these blanks used a combination of 3/4” and 1” dowels, and the grooves were routed ~1/4” deep. So I initially added the contrasting dowels to 4 sides of each blank.

To keep things accurate, you can only glue one dowel to each opposing side at a time, because I run the blanks through the planer after each glue up and you always need a reference face.

This next photo is confusing, because you first glue a full dowel into the groove (just don’t have the right picture of that) but imagine these are fully round dowels!:

Then I set the band saw fence and rip the other half of each dowel off:

If you do everything right, you just leave your planer at the same setting to clean up each glue up:

Use the half dowels you cut off earlier and glue them to the opposite sides (similar to the glue up photo above). And run them through the planer, etc….

You now have this:

Then I used the bull nose bit at the router table again and you have this:

Repeat all the gluing, bandsaw, planing steps:

And you should have this:

Then I turned each full blank round:

And you should have this:

Blanks are cut to length and I counter-bored them (both ends) before turning the final shapes:

In process:

The loose tenons were turned 0.015” oversize and sanded to the final 1.5” diameter. They have a slight press fit.

The bases were made similar with half dowels in the top face and then sanded to shape to get the scallop effect:

All the tea light stuff was finished with the Beall wood buff (wax). This really preserves the natural look of the Maple, but I am interested to here from you if you think this is a bad idea…...

Anyways, I don’t plan on giving my cousin ALL this contrasting stuff, but will narrow it down soon….

Thanks for looking…...

-- Jeff - I have not failed. I've just found 10,002 ways that won't work.





37 comments so far

View harrywho's profile

harrywho

115 posts in 1981 days


#1 posted 02-22-2014 10:05 PM

Cool, as always!

-- Harry, Indiana

View patron's profile

patron

13171 posts in 2090 days


#2 posted 02-22-2014 10:14 PM

bongo lights

‘cest boards et cool !

-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle

View Doe's profile

Doe

1077 posts in 1579 days


#3 posted 02-22-2014 10:32 PM

They are really amazing – I was wondering how you did it. I like the look that the Beall system produces and agree that it preserves the look of the maple. I’m only starting adventures in finishes so I can’t give you a more educated opinion.

Yours are much better than Todd’s.

-- Mother Nature talks, I try to listen

View lightcs1776's profile

lightcs1776

3797 posts in 403 days


#4 posted 02-22-2014 10:45 PM

Amazing, Jeff. That’s some real talent. Thanks for sharing it with us.

-- Chris ** If there must be trouble, let it be in my day, that my child may have peace. — Tom Paine **

View DIYaholic's profile (online now)

DIYaholic

14597 posts in 1424 days


#5 posted 02-22-2014 10:51 PM

A great little collection!

Impressive, as always.
Thank you, for taking the time to document and explain the process.

Bravo!!!
Is there a way to “post” a standing ovation and request an encore!!!

-- Randy-- I may not be good...but I am slow! If good things come to those who wait.... Why is procrastination a bad thing?

View Handtooler's profile

Handtooler

1126 posts in 881 days


#6 posted 02-22-2014 11:04 PM

WOW! Very creative you are. Nice work, Sir.

-- Russell Pitner Hixson, TN 37343 bassboy40@msn.com

View Roger's profile

Roger

15319 posts in 1553 days


#7 posted 02-22-2014 11:37 PM

Those are all super-sonic! I’m into the 2-toned stuff like this. Way cool.

-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net

View steve_in_ohio's profile

steve_in_ohio

1167 posts in 359 days


#8 posted 02-23-2014 12:10 AM

very cool, Love the contrasting colors, great work

-- steve, simple and effective woodworking---

View Sandra's profile

Sandra

4985 posts in 824 days


#9 posted 02-23-2014 12:17 AM

Wow! While I like the two toned tea light holders, the boards struck me as very classy looking. I’ll be copying those forthwith.

-- No, I don't want to buy the pink hammer.

View jeanlowry's profile

jeanlowry

27 posts in 2218 days


#10 posted 02-23-2014 12:37 AM

I was following along until you skipped a few steps. what happens in those steps? Also, I have been looking for information on how to laminate blanks like these. Would you be willing to provide me more information. Thanks.

I love these by the wy.

-- Jean, Colorado, find time to make some dust!

View JL7's profile

JL7

7482 posts in 1714 days


#11 posted 02-23-2014 12:58 AM

Hey folks…..thanks for all the nice comments!

Jean – I have a few more photo’s I can add….hang on….

-- Jeff - I have not failed. I've just found 10,002 ways that won't work.

View gfadvm's profile

gfadvm

11514 posts in 1439 days


#12 posted 02-23-2014 01:32 AM

Jeff, These are all just beautiful! Both the boards and the candle holders. I really envy your ability to visualize this stuff in 3D. My brain just doesn’t work that way!
The finish looks great from here!

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View boxcarmarty's profile

boxcarmarty

9817 posts in 1109 days


#13 posted 02-23-2014 01:39 AM

Jeff, That was nice of you to give your cousin a ‘49 Merc as a wedding gift…..

-- My mind is like lighting, one brilliant flash, then its gone.....

View CFrye's profile

CFrye

3844 posts in 588 days


#14 posted 02-23-2014 02:02 AM

What a fun bunch of tea light holders Jeff! Thanks for sharing the project and the process.

-- God bless, Candy

View SPalm's profile

SPalm

4935 posts in 2630 days


#15 posted 02-23-2014 02:07 AM

Jeff, you did it again.
That’s a lot of tea lights. Good job sir.

Steve

-- -- I'm no rocket surgeon

showing 1 through 15 of 37 comments

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