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Chairmaker's Saw & Tenon Frame Vise

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Project by CL810 posted 02-21-2014 03:27 AM 2931 views 49 times favorited 33 comments Add to Favorites Watch

In the February issue of Popular Woodworking Jeff Miller wrote an article detailing how to make these. The wood is hard maple and came from scrap left over from a recent build. The vise is a press screw purchased from Rockler and the saw blade is a Stanley Fat Max pull saw blade.

Cutting dead on shoulders is not only easy but very quick. All in all a fun build.

Thanks for looking.

-- "It's amazing how much can go wrong when you think you know what you're doing."





33 comments so far

View lysdexic's profile

lysdexic

4892 posts in 1367 days


#1 posted 02-21-2014 03:31 AM

Very well executed. Is there a trick to setting the work piece to the proper height so that all the shoulders are cut the same? Is there some type of stop block method?

-- It isn't the mountains ahead to climb that wear you out; it's the pebble in your shoe. - Muhammad Ali

View ShaneA's profile

ShaneA

5444 posts in 1343 days


#2 posted 02-21-2014 03:36 AM

Now this is a cool project.

View woodchuckerNJ's profile

woodchuckerNJ

896 posts in 378 days


#3 posted 02-21-2014 04:06 AM

That’s pretty cool.

Nice work too.

-- Jeff NJ

View CL810's profile

CL810

2382 posts in 1732 days


#4 posted 02-21-2014 04:18 AM

Lys, you still mark the shoulder with a marking gauge. This is important for two reasons: prevent tearout and a reference line for positioning the board in the vise.

Use a block of wood the same thickness as the sole of the saw to place the wood in the vise by referencing the marking gauge line. The wood is now set and you simply saw all 4 sides.

-- "It's amazing how much can go wrong when you think you know what you're doing."

View lysdexic's profile

lysdexic

4892 posts in 1367 days


#5 posted 02-21-2014 04:28 AM

Just a thought….

If you set your combo square to the same depth as your marking gauge or vice versa, you could use that as a stop. Place the ruler blade on the spacer block vertically. Then raise the work piece in the vise until contacts the the square head. You could do this for every piece with that shoulder dimension. Repeatable without too much eyeballing.

Another thought…...you could just use your marking gauge in the same manner, as long as it uses a cutting disc like a Tite Mark.

That Jeff Miller is a clever fellow.

-- It isn't the mountains ahead to climb that wear you out; it's the pebble in your shoe. - Muhammad Ali

View CL810's profile

CL810

2382 posts in 1732 days


#6 posted 02-21-2014 04:32 AM

Great ideas Scot. Especially since I’ll loose that reference board after every project!

-- "It's amazing how much can go wrong when you think you know what you're doing."

View lysdexic's profile

lysdexic

4892 posts in 1367 days


#7 posted 02-21-2014 04:44 AM

Sounds like you need to add some bling to the vice in the form of a couple eye bolts and a chain :^)

-- It isn't the mountains ahead to climb that wear you out; it's the pebble in your shoe. - Muhammad Ali

View TerryDowning's profile

TerryDowning

1024 posts in 862 days


#8 posted 02-21-2014 04:50 AM

I’m reading that article tonight. Pretty interesting so far. Gotta find a screw and some wood. Oh and a project that needs tenons.

-- - Terry

View a1Jim's profile

a1Jim

112815 posts in 2321 days


#9 posted 02-21-2014 05:48 AM

Great idea .

-- http://artisticwoodstudio.com Custom furniture

View yuridichesky's profile

yuridichesky

423 posts in 708 days


#10 posted 02-21-2014 09:29 AM

Very handy jig, great implementation too.

-- Yuri (10x4 -- yeah, that's my tiny shop!)

View lysdexic's profile

lysdexic

4892 posts in 1367 days


#11 posted 02-21-2014 12:16 PM

Seriously, mortise in a couple rare earth magnets, one in your spacer block and one into the side of your v

-- It isn't the mountains ahead to climb that wear you out; it's the pebble in your shoe. - Muhammad Ali

View kiefer's profile

kiefer

3354 posts in 1411 days


#12 posted 02-21-2014 01:13 PM

Beautiful vise/jig.
Can the blade be set for depths of cut ?

-- Kiefer 松

View terryR's profile

terryR

3481 posts in 1053 days


#13 posted 02-21-2014 02:30 PM

Awesome build, Clayton! Been wanting something similar…any chance you built two? LOL

-- tr ...see one, do one, teach one...

View BigRedKnothead's profile (online now)

BigRedKnothead

5783 posts in 726 days


#14 posted 02-21-2014 03:02 PM

Excellent. Your leaving a lot of us in the dust with your dovetails;-)

-- Red-- "I'm a lumber hoardin', finger nickin', sliver cursin', breaker trippin', summbuckin woodworker ya'll"

View summerfi's profile (online now)

summerfi

1461 posts in 431 days


#15 posted 02-21-2014 03:12 PM

That’s an excellent concept and a beautiful build. Very nice job indeed.

-- Bob, Missoula, MT -- "Of all the tools I own, my favorite is a good sharp pocket knife." - My Dad

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