| Project by bfd | posted 444 days ago | 756 views | 4 times favorited | 32 comments | ![]() |
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I am happy to say that I have completed my most recent project…Finally! More challenging then anything I have previously done. The project took 70 hours to complete not including the roughly ten hours it took to figure out and build the bending forms. I am very happy with the end result. The client picks it up tomorrow and since I am not shipping this piece I will get her reaction first hand something I seldom get to experience. I have blogged most of the process minus the final push due to the deadline. Again, materials are quartered figured ash veneer and ash solids, white mosaic glass tiles, and Painted MDF wheels. The client provided the clear plastic insert and I also wove the basket that it sits in. Dimensions: 35”L x 21”w x 28 1/2”H. The client who is also a designer came up with the design borrowing heavily from Alvar Aalto.
Here are a few more detail shots. 




And some shots of the jig I build to help aid in assembly and to transport



-- Brian, Folsom, CA http://www.brianfullerdesigns.com































32 comments so far
CoolDavion
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215 posts in 717 days
posted 444 days ago
I caught pieces and parts of the buliding, very nicely done.
-- don't sweat the petty things and don't pet the sweaty things
darryl
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1392 posts in 1219 days
posted 444 days ago
great shape on the legs/handle.
-- www.darrylmasterson.com ~ www.darrylmasterson.etsy.com
Jarrod Zion Murphree
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348 posts in 616 days
posted 444 days ago
Brian,
Definitely one of my favorite projects on LJ. Incredible work, your blog was great, and your attention to detail is impeccable.
Maaaahhhhhhh-velous.
Regards, JM
-- Jarrod, Taos, NM http://jzmurphree.wordpress.com/
Kiersten
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39 posts in 545 days
posted 444 days ago
Gorgeous! Simply amazing!!
-- Kiersten, Los Angeles, www.modmomfurniture.com
mdf
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38 posts in 869 days
posted 444 days ago
Great job!
kolwdwrkr
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2248 posts in 483 days
posted 444 days ago
This project looks really good. I like the bent lamination a lot. How do you think the MDF wheels will hold up? I guess it probably won’t get rolled around a rock garden, lol, and shouldn’t matter. Piece looks good. Great job
-- ~ Inspiring those who inspire me ~
Bigbuck
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1366 posts in 556 days
posted 444 days ago
Very nice, it came out great.
-- Glenn, New Mexico
DAN
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6438 posts in 876 days
posted 444 days ago
I like it.
-- work from your heart and your spirit will live forever
trifern
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7894 posts in 660 days
posted 444 days ago
I really like the bent forms. Thanks for sharing.
-- My favorite piece is my last one, my best piece is my next one.
iozl
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16 posts in 693 days
posted 444 days ago
Wow, this is really cool. I’m excited to check out your blog to find out how you did the bending.
FritzM
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106 posts in 705 days
posted 444 days ago
you nailed it Brian! Congrats! Way to take a big risk and see it through. I bet your client is psyched!
-- Fritz Oakland, Ca http://www.muegenburg.com (dedicated to my other hobby)
woodyone
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234 posts in 484 days
posted 444 days ago
Very Good.
Woody.
-- Woody, UK
Damian Penney
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1030 posts in 884 days
posted 443 days ago
Slick :) I love steam bent work and this turned out great, sure she’ll love it.
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso
MsDebbieP
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14156 posts in 1053 days
posted 443 days ago
awesome.. you need a third person there to snap a picture of her look of amazement when she sees it :)
-- ~ Debbie, Canada (http://www.execulink.com/~yohan)
ChicoWoodnut
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895 posts in 708 days
posted 443 days ago
Nice job Brian. Making those bent laminates looks like a challenge but you have pulled it off perfectly.
-- Scott - Chico California http://chicowoodnut.home.comcast.net
Dennis Zongker
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1014 posts in 485 days
posted 443 days ago
Nice craftsmanship!!!
-- Dennis Zongker
bfd
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418 posts in 700 days
posted 443 days ago
Wow, Thanks everybody for your comments! Now to start another bent lamination project this weekend…a floor lamp.
-- Brian, Folsom, CA http://www.brianfullerdesigns.com
jeanmarc
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1751 posts in 609 days
posted 443 days ago
superb work very beautiful concept congratulations
-- jeanmarc manosque france
oldskoolmodder
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707 posts in 573 days
posted 443 days ago
That has seriously got to be the best looking tea cart I’ve ever seen! Great Job!
-- Respect your shop tools and they will respect you - Ric
LeeinEdmonton
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150 posts in 474 days
posted 443 days ago
What flair & craftmanship….beautiful. For that reason….I don’t like the wheels, they divert attention from the excellence of the cart. Quick…paint them mellow yellow before she sees them.
-- Lee
SCOTSMAN
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2238 posts in 478 days
posted 443 days ago
I was just about to say the same as Lee I don’t like the wheels as they let this wonderful ,nay ,beautifully designed and made piece .I am sorry but otherwise beautifully made.Alistair
-- excuse my typing as I have a form of parkinsons disease
bfd
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418 posts in 700 days
posted 443 days ago
Lee & Scotsman
thank you for your comments and know that I respect your advice/opinion regarding the wheels. I just want to pass on some additional background on this. The clients design was based on the Aalto originals that I have attached. Besides the bent lamination the oversized white wheels are the second most important design element and truly give the cart its modern ethereal quality. It also helps unify the use of the white tile. Again just my opinion. Our differences in opinion is what make all of us unique in what we build which I personally think is great. Thanks for your honesty.


-- Brian, Folsom, CA http://www.brianfullerdesigns.com
oldskoolmodder
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707 posts in 573 days
posted 443 days ago
Brian, I had the same thought about the wheels as the fellows above, however after seeing the original pics, I can see why you would honor the original idea. VERY modernistic.
-- Respect your shop tools and they will respect you - Ric
EternalDesign
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141 posts in 888 days
posted 443 days ago
You killed it nice work man. Im looking forward to the lamp.
-- Brian, Eternal Furniture & Design http://www.eternal-furniture.com Repurpose Reclaim,Stay Green
Jojo
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580 posts in 865 days
posted 443 days ago
I’ve never been a great Aalto fan—too scandinavian for my tastes. Who would imagine… Duh!—but I got to say that I find your design way much streamlined and overall better that the more boxy original inspiration.
Yours has an ethereal quality that Aalto’s, unfortunately, lacks.
kolwdwrkr: On the issue of the durability of the MDF wheels, maybe making a small groove centered in the edge and inserting a glued rubber “rope”, you know, like a giant toric joint, would solve it. But then, perhaps it would draw too much attention from the rest of the design. What about an edge lamination/veenering painted in white?
In any case you did a great selection of woods and materials and an amazing job with this project, Brian.
-- Jojo, shopless in Kyoto · http://twitter.com/kagushokunin
bfd
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418 posts in 700 days
posted 443 days ago
Hi Jojo, Thank you. I too was worried about the the mdf simply being painted out on the edge so I did use a laminate edge banding before I painted out the wheels giving it a crisp look at the same time protecting the otherwise fragile edge of the mdf.
-- Brian, Folsom, CA http://www.brianfullerdesigns.com
Napaman
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3482 posts in 970 days
posted 442 days ago
turned out great!!! I hope you sell a million…get it in some boutique-eee mags…
-- Matt, Napa, CA...fun is beautiful...just trying to have some fun...
thetimberkid
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1944 posts in 596 days
posted 442 days ago
Great job!
Thanks for the post
Callum
-- For wood working podcasts with a twist check out http://thetimberkid.com/
Jojo
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580 posts in 865 days
posted 440 days ago
See Brian? Great minds think alike… :o)
-- Jojo, shopless in Kyoto · http://twitter.com/kagushokunin
Alejandro Galo Moreno
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145 posts in 507 days
posted 414 days ago
Great job. The bent lamination well done. I agree with you in the solution you used for the wheels. I like scandinavian design, specially went it doesn´t look like a ot of different parts just put together, I prefer some kind of integration, of “melting” together of the components.
-- Alejandro Moreno, CANARY ISLANDS
Matthew Weatherly
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26 posts in 336 days
posted 334 days ago
I like the woven basket! Were you able to source an “o” ring big enough for the wheels? It seems as though this would be a difficult part to find.
Cheers,
-- Matthew Weatherly
bfd
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418 posts in 700 days
posted 334 days ago
Hi Matthew,
I wasn’t able to source the rubber “o” ring or tire. I ended up treating the edge of the wheels with laminate edge banding. The client ended up liking the fact that the wheel didn’t have a contrasting black band so it worked out but I still would have liked to been able to offer it.
-- Brian, Folsom, CA http://www.brianfullerdesigns.com