| Project by bfd | posted 88 days ago | 418 views | 2 times favorited | 30 comments | ![]() |
I am happy to say that I have completed my most recent project…Finally! More challenging then anything I have previously done. The project took 70 hours to complete not including the roughly ten hours it took to figure out and build the bending forms. I am very happy with the end result. The client picks it up tomorrow and since I am not shipping this piece I will get her reaction first hand something I seldom get to experience. I have blogged most of the process minus the final push due to the deadline. Again, materials are quartered figured ash veneer and ash solids, white mosaic glass tiles, and Painted MDF wheels. The client provided the clear plastic insert and I also wove the basket that it sits in. Dimensions: 35”L x 21”w x 28 1/2”H. The client who is also a designer came up with the design borrowing heavily from Alvar Aalto.
Here are a few more detail shots. 




And some shots of the jig I build to help aid in assembly and to transport



-- Brian, Folsom, CA http://www.brianfullerdesigns.com
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30 comments so far
CoolDavion
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143 posts in 362 days
posted 88 days ago
I caught pieces and parts of the buliding, very nicely done.
darryl
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986 posts in 864 days
posted 88 days ago
great shape on the legs/handle.
-- ~ www.darrylmasterson.com ~ www.woodworkingdungeon.blogspot.com ~
Jarrod Zion Murphree
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230 posts in 261 days
posted 88 days ago
Brian,
Definitely one of my favorite projects on LJ. Incredible work, your blog was great, and your attention to detail is impeccable.
Maaaahhhhhhh-velous.
Regards, JM
-- Jarrod, Eagle Nest, NM http://anthologyfinefurniture.wordpress.com
Kiersten
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35 posts in 190 days
posted 88 days ago
Gorgeous! Simply amazing!!
-- Kiersten, Los Angeles, www.modmomfurniture.com
mdf
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35 posts in 513 days
posted 88 days ago
Great job!
kolwdwrkr
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475 posts in 127 days
posted 88 days ago
This project looks really good. I like the bent lamination a lot. How do you think the MDF wheels will hold up? I guess it probably won’t get rolled around a rock garden, lol, and shouldn’t matter. Piece looks good. Great job
-- ~ Inspiring those who inspire me ~
Bigbuck
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1050 posts in 201 days
posted 88 days ago
Very nice, it came out great.
-- Glenn, New Mexico
DAN
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3500 posts in 520 days
posted 88 days ago
I like it.
-- ..... art for lifes sake ... danwalters@lumberjocks.com
trifern
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4974 posts in 304 days
posted 88 days ago
I really like the bent forms. Thanks for sharing.
-- My favorite piece is my last one, my best piece is my next one.
iozl
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2 posts in 337 days
posted 88 days ago
Wow, this is really cool. I’m excited to check out your blog to find out how you did the bending.
FritzM
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104 posts in 350 days
posted 88 days ago
you nailed it Brian! Congrats! Way to take a big risk and see it through. I bet your client is psyched!
-- Fritz Oakland, Ca http://www.muegenburg.com (dedicated to my other hobby)
woodyone
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223 posts in 128 days
posted 88 days ago
Very Good.
Woody.
-- Woody, UK
Damian Penney
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729 posts in 529 days
posted 88 days ago
Slick :) I love steam bent work and this turned out great, sure she’ll love it.
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso
MsDebbieP
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12282 posts in 698 days
posted 88 days ago
awesome.. you need a third person there to snap a picture of her look of amazement when she sees it :)
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
ChicoWoodnut
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749 posts in 353 days
posted 88 days ago
Nice job Brian. Making those bent laminates looks like a challenge but you have pulled it off perfectly.
-- Scott - Chico California http://chicowoodnut.home.comcast.net
Dennis Zongker
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293 posts in 129 days
posted 88 days ago
Nice craftsmanship!!!
-- Dennis Zongker
bfd
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303 posts in 344 days
posted 88 days ago
Wow, Thanks everybody for your comments! Now to start another bent lamination project this weekend…a floor lamp.
-- Brian, Folsom, CA http://www.brianfullerdesigns.com
jeanmarc
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1753 posts in 254 days
posted 88 days ago
superb work very beautiful concept congratulations
-- jeanmarc manosque france
oldskoolmodder
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301 posts in 217 days
posted 87 days ago
That has seriously got to be the best looking tea cart I’ve ever seen! Great Job!
-- Respect your shop tools and they will respect you - Ric
LeeinEdmonton
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94 posts in 119 days
posted 87 days ago
What flair & craftmanship….beautiful. For that reason….I don’t like the wheels, they divert attention from the excellence of the cart. Quick…paint them mellow yellow before she sees them.
-- Lee
SCOTSMAN
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539 posts in 122 days
posted 87 days ago
I was just about to say the same as Lee I don’t like the wheels as they let this wonderful ,nay ,beautifully designed and made piece .I am sorry but otherwise beautifully made.Alistair
-- excuse my typing as I have a form of parkinsons disease
bfd
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303 posts in 344 days
posted 87 days ago
Lee & Scotsman
thank you for your comments and know that I respect your advice/opinion regarding the wheels. I just want to pass on some additional background on this. The clients design was based on the Aalto originals that I have attached. Besides the bent lamination the oversized white wheels are the second most important design element and truly give the cart its modern ethereal quality. It also helps unify the use of the white tile. Again just my opinion. Our differences in opinion is what make all of us unique in what we build which I personally think is great. Thanks for your honesty.


-- Brian, Folsom, CA http://www.brianfullerdesigns.com
oldskoolmodder
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301 posts in 217 days
posted 87 days ago
Brian, I had the same thought about the wheels as the fellows above, however after seeing the original pics, I can see why you would honor the original idea. VERY modernistic.
-- Respect your shop tools and they will respect you - Ric
EternalDesign
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85 posts in 532 days
posted 87 days ago
You killed it nice work man. Im looking forward to the lamp.
-- Brian, Eternal Furniture & Design http://www.eternal-furniture.com Repurpose Reclaim,Stay Green
Jojo
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374 posts in 509 days
posted 87 days ago
I’ve never been a great Aalto fan—too scandinavian for my tastes. Who would imagine… Duh!—but I got to say that I find your design way much streamlined and overall better that the more boxy original inspiration.
Yours has an ethereal quality that Aalto’s, unfortunately, lacks.
kolwdwrkr: On the issue of the durability of the MDF wheels, maybe making a small groove centered in the edge and inserting a glued rubber “rope”, you know, like a giant toric joint, would solve it. But then, perhaps it would draw too much attention from the rest of the design. What about an edge lamination/veenering painted in white?
In any case you did a great selection of woods and materials and an amazing job with this project, Brian.
-- Jojo, shopless in Kyoto · http://www.japanese-woodworking-tools.com/ · http://twitter.com/japanesetools
bfd
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303 posts in 344 days
posted 87 days ago
Hi Jojo, Thank you. I too was worried about the the mdf simply being painted out on the edge so I did use a laminate edge banding before I painted out the wheels giving it a crisp look at the same time protecting the otherwise fragile edge of the mdf.
-- Brian, Folsom, CA http://www.brianfullerdesigns.com
Napaman
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2092 posts in 614 days
posted 87 days ago
turned out great!!! I hope you sell a million…get it in some boutique-eee mags…
-- Matt, Napa, CA...119 days to sanity...
thetimberkid
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1684 posts in 240 days
posted 86 days ago
Great job!
Thanks for the post
Callum
-- Look great, get your TTK merchandise now! http://www.printfection.com/thetimberkid/ Check out my site http://thetimberkid.blogspot.com/
Jojo
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374 posts in 509 days
posted 84 days ago
See Brian? Great minds think alike… :o)
-- Jojo, shopless in Kyoto · http://www.japanese-woodworking-tools.com/ · http://twitter.com/japanesetools
Alejandro Galo Moreno
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75 posts in 151 days
posted 58 days ago
Great job. The bent lamination well done. I agree with you in the solution you used for the wheels. I like scandinavian design, specially went it doesn´t look like a ot of different parts just put together, I prefer some kind of integration, of “melting” together of the components.
-- Alejandro Moreno, CANARY ISLANDS