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Aalto Inspired Tea Cart

Project by bfd posted 444 days ago 756 views 4 times favorited 32 comments Add to Favorites Watch

I am happy to say that I have completed my most recent project…Finally! More challenging then anything I have previously done. The project took 70 hours to complete not including the roughly ten hours it took to figure out and build the bending forms. I am very happy with the end result. The client picks it up tomorrow and since I am not shipping this piece I will get her reaction first hand something I seldom get to experience. I have blogged most of the process minus the final push due to the deadline. Again, materials are quartered figured ash veneer and ash solids, white mosaic glass tiles, and Painted MDF wheels. The client provided the clear plastic insert and I also wove the basket that it sits in. Dimensions: 35”L x 21”w x 28 1/2”H. The client who is also a designer came up with the design borrowing heavily from Alvar Aalto.

Here are a few more detail shots.

And some shots of the jig I build to help aid in assembly and to transport

-- Brian, Folsom, CA http://www.brianfullerdesigns.com


32 comments so far

View CoolDavion's profile

CoolDavion

215 posts in 717 days


posted 444 days ago

I caught pieces and parts of the buliding, very nicely done.

-- don't sweat the petty things and don't pet the sweaty things

View darryl's profile

darryl

1392 posts in 1219 days


posted 444 days ago

great shape on the legs/handle.

-- www.darrylmasterson.com ~ www.darrylmasterson.etsy.com

View Jarrod Zion Murphree's profile

Jarrod Zion Murphree

348 posts in 616 days


posted 444 days ago

Brian,

Definitely one of my favorite projects on LJ. Incredible work, your blog was great, and your attention to detail is impeccable.

Maaaahhhhhhh-velous.

Regards, JM

-- Jarrod, Taos, NM http://jzmurphree.wordpress.com/

View Kiersten's profile

Kiersten

39 posts in 545 days


posted 444 days ago

Gorgeous! Simply amazing!!

-- Kiersten, Los Angeles, www.modmomfurniture.com

View mdf's profile

mdf

38 posts in 869 days


posted 444 days ago

Great job!

View kolwdwrkr's profile

kolwdwrkr

2248 posts in 483 days


posted 444 days ago

This project looks really good. I like the bent lamination a lot. How do you think the MDF wheels will hold up? I guess it probably won’t get rolled around a rock garden, lol, and shouldn’t matter. Piece looks good. Great job

-- ~ Inspiring those who inspire me ~

View Bigbuck's profile

Bigbuck

1366 posts in 556 days


posted 444 days ago

Very nice, it came out great.

-- Glenn, New Mexico

View DAN 's profile

DAN

6438 posts in 876 days


posted 444 days ago

I like it.

-- work from your heart and your spirit will live forever

View trifern's profile

trifern

7894 posts in 660 days


posted 444 days ago

I really like the bent forms. Thanks for sharing.

-- My favorite piece is my last one, my best piece is my next one.

View iozl's profile

iozl

16 posts in 693 days


posted 444 days ago

Wow, this is really cool. I’m excited to check out your blog to find out how you did the bending.

View FritzM's profile

FritzM

106 posts in 705 days


posted 444 days ago

you nailed it Brian! Congrats! Way to take a big risk and see it through. I bet your client is psyched!

-- Fritz Oakland, Ca http://www.muegenburg.com (dedicated to my other hobby)

View woodyone's profile

woodyone

234 posts in 484 days


posted 444 days ago

Very Good.

Woody.

-- Woody, UK

View Damian Penney's profile

Damian Penney

1030 posts in 884 days


posted 443 days ago

Slick :) I love steam bent work and this turned out great, sure she’ll love it.

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View MsDebbieP's profile

MsDebbieP

14156 posts in 1053 days


posted 443 days ago

awesome.. you need a third person there to snap a picture of her look of amazement when she sees it :)

-- ~ Debbie, Canada (http://www.execulink.com/~yohan)

View ChicoWoodnut's profile

ChicoWoodnut

895 posts in 708 days


posted 443 days ago

Nice job Brian. Making those bent laminates looks like a challenge but you have pulled it off perfectly.

-- Scott - Chico California http://chicowoodnut.home.comcast.net

View Dennis Zongker's profile

Dennis Zongker

1014 posts in 485 days


posted 443 days ago

Nice craftsmanship!!!

-- Dennis Zongker

View bfd's profile

bfd

418 posts in 700 days


posted 443 days ago

Wow, Thanks everybody for your comments! Now to start another bent lamination project this weekend…a floor lamp.

-- Brian, Folsom, CA http://www.brianfullerdesigns.com

View jeanmarc's profile

jeanmarc

1751 posts in 609 days


posted 443 days ago

superb work very beautiful concept congratulations

-- jeanmarc manosque france

View oldskoolmodder's profile

oldskoolmodder

707 posts in 573 days


posted 443 days ago

That has seriously got to be the best looking tea cart I’ve ever seen! Great Job!

-- Respect your shop tools and they will respect you - Ric

View LeeinEdmonton's profile

LeeinEdmonton

150 posts in 474 days


posted 443 days ago

What flair & craftmanship….beautiful. For that reason….I don’t like the wheels, they divert attention from the excellence of the cart. Quick…paint them mellow yellow before she sees them.

-- Lee

View SCOTSMAN's profile

SCOTSMAN

2238 posts in 478 days


posted 443 days ago

I was just about to say the same as Lee I don’t like the wheels as they let this wonderful ,nay ,beautifully designed and made piece .I am sorry but otherwise beautifully made.Alistair

-- excuse my typing as I have a form of parkinsons disease

View bfd's profile

bfd

418 posts in 700 days


posted 443 days ago

Lee & Scotsman

thank you for your comments and know that I respect your advice/opinion regarding the wheels. I just want to pass on some additional background on this. The clients design was based on the Aalto originals that I have attached. Besides the bent lamination the oversized white wheels are the second most important design element and truly give the cart its modern ethereal quality. It also helps unify the use of the white tile. Again just my opinion. Our differences in opinion is what make all of us unique in what we build which I personally think is great. Thanks for your honesty.

-- Brian, Folsom, CA http://www.brianfullerdesigns.com

View oldskoolmodder's profile

oldskoolmodder

707 posts in 573 days


posted 443 days ago

Brian, I had the same thought about the wheels as the fellows above, however after seeing the original pics, I can see why you would honor the original idea. VERY modernistic.

-- Respect your shop tools and they will respect you - Ric

View EternalDesign's profile

EternalDesign

141 posts in 888 days


posted 443 days ago

You killed it nice work man. Im looking forward to the lamp.

-- Brian, Eternal Furniture & Design http://www.eternal-furniture.com Repurpose Reclaim,Stay Green

View Jojo's profile

Jojo

580 posts in 865 days


posted 443 days ago

I’ve never been a great Aalto fan—too scandinavian for my tastes. Who would imagine… Duh!—but I got to say that I find your design way much streamlined and overall better that the more boxy original inspiration.

Yours has an ethereal quality that Aalto’s, unfortunately, lacks.

kolwdwrkr: On the issue of the durability of the MDF wheels, maybe making a small groove centered in the edge and inserting a glued rubber “rope”, you know, like a giant toric joint, would solve it. But then, perhaps it would draw too much attention from the rest of the design. What about an edge lamination/veenering painted in white?

In any case you did a great selection of woods and materials and an amazing job with this project, Brian.

-- Jojo, shopless in Kyoto · http://twitter.com/kagushokunin

View bfd's profile

bfd

418 posts in 700 days


posted 443 days ago

Hi Jojo, Thank you. I too was worried about the the mdf simply being painted out on the edge so I did use a laminate edge banding before I painted out the wheels giving it a crisp look at the same time protecting the otherwise fragile edge of the mdf.

-- Brian, Folsom, CA http://www.brianfullerdesigns.com

View Napaman's profile

Napaman

3482 posts in 970 days


posted 442 days ago

turned out great!!! I hope you sell a million…get it in some boutique-eee mags…

-- Matt, Napa, CA...fun is beautiful...just trying to have some fun...

View thetimberkid's profile

thetimberkid

1944 posts in 596 days


posted 442 days ago

Great job!

Thanks for the post

Callum

-- For wood working podcasts with a twist check out http://thetimberkid.com/

View Jojo's profile

Jojo

580 posts in 865 days


posted 440 days ago

See Brian? Great minds think alike… :o)

-- Jojo, shopless in Kyoto · http://twitter.com/kagushokunin

View Alejandro Galo Moreno's profile

Alejandro Galo Moreno

145 posts in 507 days


posted 414 days ago

Great job. The bent lamination well done. I agree with you in the solution you used for the wheels. I like scandinavian design, specially went it doesn´t look like a ot of different parts just put together, I prefer some kind of integration, of “melting” together of the components.

-- Alejandro Moreno, CANARY ISLANDS

View Matthew Weatherly's profile

Matthew Weatherly

26 posts in 336 days


posted 334 days ago

I like the woven basket! Were you able to source an “o” ring big enough for the wheels? It seems as though this would be a difficult part to find.

Cheers,

-- Matthew Weatherly

View bfd's profile

bfd

418 posts in 700 days


posted 334 days ago

Hi Matthew,

I wasn’t able to source the rubber “o” ring or tire. I ended up treating the edge of the wheels with laminate edge banding. The client ended up liking the fact that the wheel didn’t have a contrasting black band so it worked out but I still would have liked to been able to offer it.

-- Brian, Folsom, CA http://www.brianfullerdesigns.com

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