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Gent's Saw Re-handle

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Project by JayT posted 02-08-2014 11:59 PM 1464 views 8 times favorited 24 comments Add to Favorites Watch

A while back, Airframer posted a project where he had turned a gent’s saw into a open handled dovetail saw. That idea bounced around my head for a while, until I decided to do the same. Starting with a Two Cherries Gent’s Saw, I then printed a handle template from Tools for Working Wood.

In my lumber stash, there is some nice air-dried, unsteamed walnut, so looked through for a piece suitable for a handle. Several pieces have a bit of sapwood and I thought including that in the handle might make for a unique look. After a couple hours of drilling, cutting, rasping and sanding, I’m very happy with how the result turned out. The walnut has some purplish undertones that really popped with a couple coats of natural Watco Danish Oil. I really like how the handle looks from the top.

Thanks for looking and hope you enjoy.

-- "The American Republic will endure until the day Congress discovers that it can bribe the public with the public's money." Alexis de Tocqueville, 1835





24 comments so far

View DrDirt's profile

DrDirt

2467 posts in 2407 days


#1 posted 02-09-2014 12:18 AM

Sweet deal – so how long is the blade and what are the tpi of the blade.

-- "If we did all the things we are capable of doing, we would literally astonish ourselves." Edison

View Don W's profile

Don W

15057 posts in 1233 days


#2 posted 02-09-2014 12:25 AM

You picked the perfect piece. I love that walnut.

-- Master hand plane hoarder. - http://timetestedtools.com

View Mauricio's profile

Mauricio

6820 posts in 1817 days


#3 posted 02-09-2014 12:26 AM

Great job and I love the wood choice.

-- Mauricio - Woodstock, GA - "Confusion is the Womb of Learning, with utter conviction being it's Tomb" Prof. T.O. Nitsch

View woodchuckerNJ's profile

woodchuckerNJ

884 posts in 299 days


#4 posted 02-09-2014 12:33 AM

nice job.
Neat use of cabinet bolts.

-- Jeff NJ

View Handtooler's profile

Handtooler

1086 posts in 797 days


#5 posted 02-09-2014 12:34 AM

That is an ABSOLUTELY OUTSTANDING build. Beautiful wood. How does it feel in the hand? I have small hands so should I emulate Gramercy’s handle template or reduce it some. I wear a medium or size 8 glove. I would like to try that sometime. Thanks for you submission on this project!

-- Russell Pitner Hixson, TN 37343 bassboy40@msn.com

View shampeon's profile

shampeon

1377 posts in 849 days


#6 posted 02-09-2014 12:35 AM

I love the way you included the sapwood. Lovely.

-- ian | "You can't stop what's coming. It ain't all waiting on you. That's vanity."

View Oldtool's profile

Oldtool

1831 posts in 856 days


#7 posted 02-09-2014 12:45 AM

Perfect, no way to make this any better. Beautiful.

-- "I am a firm believer in the people. If given the truth, they can be depended upon to meet any national crisis. The point is to bring them the real facts." - Abraham Lincoln

View summerfi's profile

summerfi

1066 posts in 352 days


#8 posted 02-09-2014 12:58 AM

Very nice job. Bravo!

-- Bob, Missoula, MT -- "Of all the tools I own, my favorite is a good sharp pocket knife." - My Dad

View JayT's profile

JayT

2309 posts in 876 days


#9 posted 02-09-2014 01:08 AM

Thanks guys.

DrDirt, it’s a 10 inch saw and I think 13 TPI, but would have to check again to be sure. Honestly, it’s not that great of a saw out of the package. It needed sharpening before it was of any use. After an amateur sharpening job and the new handle, it’s actually a pleasure to use. Time will tell how well it holds up, but since I use a Japanese pull saw for most dovetail/detail work, this makes an inexpensive supplement.

Edit: Just looked it up and the interwebz says 15TPI.

woodchucker, I wondered if anyone would pick up on that. Good catch!

Handtooler, I have fairly small hands, but long fingers, and the handle fits well. I think you could use the Gramercy template as is and just adjust as you work the shape. When making this, I was constantly rasping a little then testing the fit, rasping some more. Lather, rinse, repeat until you are satisfied. Another way to adjust for smaller hands is wood thickness, which can be reduced on the fly. The walnut I used was nearly 5/4 to start and ended up just over 7/8 thick when all was said and done.

-- "The American Republic will endure until the day Congress discovers that it can bribe the public with the public's money." Alexis de Tocqueville, 1835

View Handtooler's profile

Handtooler

1086 posts in 797 days


#10 posted 02-09-2014 01:12 AM

Thanks!

-- Russell Pitner Hixson, TN 37343 bassboy40@msn.com

View kjf48197's profile

kjf48197

27 posts in 1354 days


#11 posted 02-09-2014 01:20 AM

Sweet, that is what I am going to do to mine.

View terryR's profile

terryR

3129 posts in 974 days


#12 posted 02-09-2014 01:26 AM

Awesome transformation! And, +2 to the perfect piece of wood!!!

-- tr ...see one, do one, teach one...

View theoldfart's profile

theoldfart

4303 posts in 1116 days


#13 posted 02-09-2014 02:19 AM

Jay, great work. The wood grain really adds to the tool.

-- "Aged flatus, I heard that some one has already blown out your mortise." THE Surgeon ……………………………………. Kevin

View chrisstef's profile

chrisstef

10921 posts in 1671 days


#14 posted 02-09-2014 02:28 AM

From ashy to nasty to classy. Love it!

-- "there aren’t many hand tools as awe-inspiring as the #8 jointer. I mean, it just reeks of cast iron heft and hubris" - Smitty

View ShaneA's profile

ShaneA

5310 posts in 1263 days


#15 posted 02-09-2014 02:47 AM

That looks amazing. Well done.

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