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Pegboard Tool Storage Epiphany #4: Hand drill storage rack

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Project by Brad posted 01-19-2014 03:58 PM 2181 views 11 times favorited 11 comments Add to Favorites Watch

If you’re like me, your workshop space is at a premium. Situated in an L-shaped portion of the garage, I have to make every square inch count. One day, I woke up and decided I was fed up with “drill sprawl.” My hand drills and braces were strewn hither and yonder across my pegboard landscape. So I sat down to design and build a pegboard brace rack to organize them.

My criteria were as follows:

1. Minimize the space taken up on the pegboard.
2. Include enough space between tools so that they don’t hit each other when docking and retrieving.
3. Ensure that each tool can be retrieved without moving any other tool.
4. Accommodate two hand drills and four braces. In other words, only tools that I use. This is not a display case for a boring tool collection, no pun intended. Here’s the lineup:

a. Stanley eggbeater No. 624 (5/8” slot)
b. Goodell-Pratt Hand Drill No. 53 (½” slot)
c. Skinner 6” brace (½” slot)
d. PS&W 8” No. 1203 (½” slot + ¾” spacer)
e. Skinner 10” brace (½” slot)
f. Millers-Falls 12” No. 321 (5/8” slot + ¾” spacer)
5. Make an attractive design.
Storage Designs

Six boring tools can get heavy so I opted to make a sturdy construction. My wood of choice was alder-the poor-man’s cherry-to match the other storage racks I’ve made so far. My search for eye-catching brace storage designs turned up this one.

Now that’s some good woodworking to be sure. But for me, it was overkill. I prefer to keep all my bits at hand in existing drawers. That obviates the need for any storage rack drawers. And because my pegboard includes ample space in the z axis (think from the wall toward yourself) I chose to dock my braces with the handle pointing out perpendicular to the wall. That would be consistent with criteria 2 and 3 above.

One of the critical questions for any storage rack is what is the spacing between the centerline of each tool storage slot? To get that answer, I measured the head diameters of the braces, as well as the shafts to determine the lateral space requirements of each tool.

To conserve a few more lateral inches, I opted to add ¾” spacers on top of two of the slots so that the head bottoms could sit above the heads of their adjacent neighbors. That yielded center-line to center-line spacing between brace slots of 2 ½ inches. In retrospect, that made things a bit tight when reaching for tools. So if I had it to do over again, I would allow 3 to 3 ½ inches between slots.

Here’s the design I came up with.

The cut list
1” x 6” x 24” alder (1)—(3/4” x 5 ¾” x 24 actual)
1” x 4” x 24” alder (1)—(3/4” x 3 ¾” x 24” actual)

The top shelf is 18 ½” long and supported by a cross brace along the bottom back edge along with two end brackets.

The build

—Rack
Based on past experience, I do any work on the rack before cutting the slots. That way I don’t get any tear out or, worse, a break. With that in mind, I broke the sharp edges by chamfering them with a block plane, then I ran a smoothing plane over it. Next, I laid out the slots, then glued ¾” spacers over the last and next to last slots from the right. The spacers would allow the tops of two braces to sit under those of their spacer-elevated neighbors.

After that, I cut the slots followed by chamfering the edges a wee bit with a very sharp chisel.

—Rack shelf support
For the perpendicular shelf support, I cut it nearly to length then zeroed in on the final dimension on the shooting board. To make the joint between the rack and support more pleasing to the eye, I ran a 3/8” bead along the top (criteria #5.)

—Brackets
To eliminate a blocky appearance (criteria #5) I cut one corner off each bracket front.

After the pieces were cut and fitted, I finished them with Danish oil, being careful to mask the to-be-glued edges. After the finish dried, I glued up the pieces and reinforced the joints with screws.

All that was left was to add the L-hooks and mount the finished piece to the pegboard.

Now that I’ve used it, I like the look and the brace rack works well. It’s a bit tight between braces, and I have to take a bit of care to see that the heads don’t collide. But it’s compact and holds everything just fine. Drill sprawl be gone!

###

-- "People's lives are their own rewards or punishments."





11 comments so far

View Handtooler's profile

Handtooler

1096 posts in 819 days


#1 posted 01-19-2014 04:05 PM

Great Design, Brad! And, Thank you for the dimensional plans. I surely do need to construct something similar. You’re quite ingenious.

-- Russell Pitner Hixson, TN 37343 bassboy40@msn.com

View theoldfart's profile

theoldfart

4464 posts in 1138 days


#2 posted 01-19-2014 04:35 PM

Well thought out Brad and nice collection.

-- "Aged flatus, I heard that some one has already blown out your mortise." THE Surgeon ……………………………………. Kevin

View Mauricio's profile

Mauricio

6841 posts in 1838 days


#3 posted 01-19-2014 05:40 PM

Great idea, I like how you staggered the heights to get them closer together, I need to make one.

-- Mauricio - Woodstock, GA - "Confusion is the Womb of Learning, with utter conviction being it's Tomb" Prof. T.O. Nitsch

View Grumpymike's profile

Grumpymike

1109 posts in 1002 days


#4 posted 01-19-2014 08:21 PM

“L” hooks huh? I’ve been using drywall anchors with a screw, I’ll have to try that.
I like your use of the white peg board, it sure brightens up the place by reflecting light ... I use it a lot.
Nice brace collection … I haven’t used an eggbeater drill since I got the battery :)

-- Grumpy old guy, and lookin' good Doin' it. ... Surprise Az.

View BigRedKnothead's profile

BigRedKnothead

5295 posts in 669 days


#5 posted 01-19-2014 09:11 PM

Cool Brad. I’ve been kicking around designs for a drill till on my french cleat board. I think you gave me some ideas.

-- Red -- "That the powerful play goes on, and you may contribute a verse." W. Whitman

View Don W's profile

Don W

15228 posts in 1254 days


#6 posted 01-19-2014 09:51 PM

It sure beats the 3” screws I’ve got mine hanging on!!

-- Master hand plane hoarder. - http://timetestedtools.com

View Brit's profile

Brit

5220 posts in 1529 days


#7 posted 01-19-2014 09:58 PM

Nice job Brad. I need to get mine organized too.

-- Andy -- Old Chinese proverb say: If you think something can't be done, don't interrupt man who is doing it.

View Slyy's profile

Slyy

1093 posts in 342 days


#8 posted 01-20-2014 05:02 AM

Brad – thanks for the inspiration, another great LJ idea to shamelessly steal!

-- Jake -- "Not only do we live among the stars, the stars live within us." - Neil Degrasse Tyson

View Brad's profile

Brad

898 posts in 1427 days


#9 posted 01-20-2014 02:47 PM

Thank you everyone. I find that an organized shop inspires me to spend more time in it. When you get around to making your brace storage, do share.

Andy, can’t wait to see what you come up with on your brace design. Perhaps some of that wood you recently picked up after a nasty storm will figure into it.

-- "People's lives are their own rewards or punishments."

View Dave's profile

Dave

11184 posts in 1527 days


#10 posted 01-20-2014 11:29 PM

Nice wall mount.

-- Superdav "No matter where you go - there you are." http://chiselandforge.com

View clieb91's profile

clieb91

3292 posts in 2622 days


#11 posted 01-21-2014 09:17 PM

Great Idea. I need to do something like this for the couple of drills that my daughter uses.

CtL

-- Chris L. "Don't Dream it, Be it."- PortablePastimes.com (Purveyors of Portable Fun and Fidgets)

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